Contract Electronics Manufacturing and PCB Assembly Blog

Who Do You Trust For Your Electronic Assembly Needs?

Posted by Matthew Turpin on Thu, Mar 26, 2015 @ 04:00 PM

american-pcb-assemblyFor small to mid-sized electronic companies, making the decision to outsource their assembly electronic processes is a bit of a no-brainer. The cost to work with a third-party professional is often much less than it would be to hire a full team of skilled laborers, and the burden of purchasing and maintaining expensive equipment is removed from your shoulders. When you've got an excellent outsource vendor on your team, you can remain competitive with larger-scale industries and grow your business.

The problem, though, is knowing who you can put your confidence in. Who will have the ability to take care of all of your needs - from design to fulfillment services? Who will process your batch orders in a timely manner? Who will construct your PC boards with the highest quality and most affordable parts? All of these questions must be answered before you can hire an outside company to assist with your product's electronic assembly. This post will help you to distinguish the best from the rest so that you can put your confidence in a superior contract manufacturer.     

Put Your Trust in a Contract Manufacturer Who…

Has Industry Experience

Startup companies are often quite enthusiastic about taking on new clients, and may even offer irresistibly low prices. It's important to remember, though, that experience pays. You should always look for a business that has been handling electronic assembly for years. Don't' hesitate to ask your prospective contract manufacturer how long they have actually been in business, as well as what their hiring requirements are for their employees. Is their team comprised of seasoned veterans? This is always ideal.

Is Multi-Talented

Even if you initially think that you'll only need a contract manufacturer for the production aspect of the assembly electronic process, you should take the time to seek out a company that is able to handle a variety of related tasks. At some point in the future you may find that your design and engineering team is stuck on a problem with one of your PC boards, or needs some assistance in coming up with a new prototype for a device on very short notice. In situations like these, its good to know that you have someone on your team who can help you out in your moment of need.

Is Based in AmericaSMT-Production-Method

Taking your business off shore isn't a good idea for several reasons. First, you are reducing the amount of work that your company is producing for American laborers who are in need. Secondly, many overseas contract manufacturing businesses tend to make use of counterfeit components and parts. While this may not seem like that big of a deal at first glance, it can create big problems. If parts used aren't up to US industry codes and requirements, you could be fined and forced to recall your products. A faulty unit as a result of counterfeit parts can also result in a lawsuit or harm to another person. It's in your best interest to stick with an American company that adheres to a higher standard.

Is Well-Connected

Save money on the parts that you purchase without having to sacrifice quality or safety by finding a contract manufacturing company that has strongly established relationships with suppliers. This will ensure that you will always get the fairest and lowest prices possible for the components required for your boards. 

Stands Behind Its Work

Never trust a contract manufacturer who doesn't offer a warranty or stand behind the boards that it produces. While some companies may try to sever ties after the assembly and manufacture process, a trustworthy company will offer fulfillment services, troubleshooting, and repair to reduce warranty replacement costs.      Finding a contract manufacturer that you can trust with your assembly electronic processes isn't as difficult as you might imagine. By seeking out these characteristics, you can have confidence in your partner and in the quality of your products.  

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Topics: american electronics design services, Electromechanical Assembly

What Is Involved In An Electromechanical Assembly?

Posted by Laura Austin on Thu, May 30, 2013 @ 07:00 AM

Some field of technology like robotics or any other field that amalgamates mechanical motion with electricity has to use implementations of electromechanical designs. Under most cases, such combinations will result into functional units such as electric fans, a vacuum cleaner the motor that spins the disk in your computer.

In an electromechanical assembly plant, some core activities cannot be avoided if a design has to be implemented and released in the market safely. These involve:electro-mechanical-assembly

  • Design of the solution

  • Creation of prototypes and testing their functionality

  • Mass production of the product

Actual design of the solution

This is the foremost step in the making of any electromechanical assembly. Designers review the customer requirements and sketch an idea that in their opinion meets the requirements of the user whilst maintaining user safety and durability of the product.

After the conceptualization of the idea in the mind of the designer, most companies nowadays follow up with another strategically important step of modeling the design using a software build. This allows for the creation of a simulation in a computer setting with the exact environmental factors that the gadget will later be exposed to. This allows designers to learn from how the prototype works and eliminate any design flaws before the creation of the first actual model.

Creating actual prototypes and testing their working

Though the whole idea of simulated computer testing is meant to replace this step, there are some designs that must just be physically tested. This is important especially for critical electromechanical systems whose failure can lead to fatalities. By subject the first design to real life use scenario, experts can identify other faults especially those relates to structural strength and versatility.

This step can be made more bearable by building pcb prototype assemblies that concentrate on the part of the build you want to test. For instance, if your electromechanical design consists of a cooling fan and a mechanical arm and you are interested in the fan alone, you can omit the arm and look for something to cheaply simulate the arm hence cutting down on the complexity and cost of the prototype.

The actual mass production of the product

Ideally, this is the actual task of any electromechanical assembly plant. This is because it conventionally takes most of the time and input in terms of labor and cash while producing the actual end product to take to the market. Since the product has gone through all its test steps, no more research is needed in this step and all you need is your employees to churnelectromechanical-assembly out as many exact replicas of the original as they can per unit time.

To ensure that the models produced at this step, you can decide to use automated manufacture systems operated by a highly trained team. This will ensure that the market gets a taste of what you worked on without any flaws.

Other miscellaneous activities also core in electromechanical assembly

Apart from the actual steps aimed at taking a product through the four main phases in its production cycle, other things that go on at an assembly plant are also worth noting. For instance, your company must invest in elaborate systems that are both effective and safe to use.

The procuring of such systems will cost money and will need prior research to avoid ending up with something that you do not need. Important things that you should aspire to eliminate when staffing and buying equipment for an electromechanical assembly plant include;

  • safety of the equipment and the employees who will use it

  • the effectiveness of the systems you purchase

  • the dedication and skill of your staf

  • the relationship between employees and their tools in the plant

Topics: assembly electronics solution, electronic design and manufacture, Electromechanical Assembly

Electromechanical Assembly Connects Complex Technology

Posted by Laura Austin on Tue, Dec 18, 2012 @ 07:00 AM

Technology is only going to continue to be a big part of our lives, whether we like it or not. That means the assembly of all sorts of components within everyday products is going to rise, along with the complexity of said components. Oftentimes, assembly is done efficiently through machines or by hand by skilled technicians, including electromechanical assembly, which is one of the biggest bridges between complex technology and making sure something simply works.

All sorts of products and technology are utilizing electromechanical assembly. The biggest example, however, is probably the car. All automobiles have relays which are triggered by assembled electromechanical components that tell the car what should be turned on or off. Switches of this sort are common in most industries. However, a majority of businesses and assembly teams alike mostly just focus on Printed Circuit Board (PCB) technology. While this is fine, there is so much electromechanical assembly can do in order to help you that a PCB cannot.

Importance of Electromechanical Assembly

Like mentioned before, such components help switch things on and off in machinery and technology--the example given being cars and the engine cooling system within. If thereelectromechanical-assembly were no assembled parts to watch the temperature of the engine, then the engine would overload and then you've got yourself a car on fire. It's more than just another component that is part of the engine, it is a fail safe to make sure there is no overload on the wiring or other mechanics for safety.

The same can be said about all sorts of products utilizing electromechanical parts. Relays in technology help divert certain functions, switches help regulate power and other properties, and all of it can be done because of some little assembled product.

The end result is simple:

  • Money will be saved both in the short and long-term, as very expensive pieces of equipment and machinery will have fail safes activated. No more worrying about multi-million dollar machines and technology going to waste and costing even more money to replace or repair.

  • Time is also saved because of electromechanical assembly, since we all know the old adage: time is money. Equipment can be saved and there's no need to make time for costly downtime because of broken equipment.

Quality versus Quantity

However, there's more to it than just having a fail safe, it is also about the actual productionelectronics-assembly and assembly of the components. Electromechanical assembly does share some similarities with PCB assembling in that both still require quality, testing, great design, and a highly skilled team of engineers and assemblers to make sure only the best is being produced.

Also much in the same vein, you need to be conscious of where exactly the parts going into the assembled product are coming from--as well as the finished piece itself. Are they coming from factories from outsourced companies in China, or are they being carefully built and made right in the United States? This is important because of the threat of faulty, outdated, and counterfeit parts which could be very costly in the future.

Also, it is always about quality over quantity. Pushing out tons of product without going through the right tests and making sure everything is working is only going to cause headaches for you that means going back and redoing everything up to spec. Instead, a dedicated team can do all of that for you and send you the final, working, and quality result.

Topics: product assembly, printed circuit board, electronic assembly, Electromechanical Assembly