Contract Electronics Manufacturing and PCB Assembly Blog

Future Electronics Releases Q2 Market Conditions Report or the Electronics Industry.

Posted by Stephanie Weaver on Fri, Jun 23, 2017 @ 10:45 AM

Future Electronics recently released the Q2 2017 Market Conditions Report for the electronics industry.

iStock_000019521781_Small.jpg

Future Electronics recently released the Q2 2017 Market Conditions Report for the electronics industry.

Zentech works closely with Future Electronics and our customers to identify and prepare in advance for potential lead times issues. As economic activity continues to expand across all markets, it is important for OEM’s to review their upcoming requirements and forecasts carefully. There is nothing worse than working hard to land business and then learn that component lead times are going to prevent you from making committed deliveries to your customers. Contact your Zentech sales team member to discuss today. We can perform a lead time analysis for your program and best position you for success in the future in the wake of lead times creeping out, in some cases dramatically, for many component types.

Click the button below to read the report.Q2 2017 Market Conditions Report 

Q2 Market Conditions

Zentech First to Recertify for IPC Qualified Manufacturers Listing

Posted by Stephanie Weaver on Wed, Jun 21, 2017 @ 10:30 AM

Certs.jpgBANNOCKBURN, Ill., USA, June 16, 2017 IPC's Validation Services Program is proud to announce that Zentech Manufacturing, Inc. has become the first company to be recertified to the IPC-J-STD-001 Space Addendum QML program. Zentech Manufacturing, Inc. achieved the QML certification three years ago and this year successfully demonstrated the Class 3 level work required for recertification. Not only did Zentech Manufacturing, Inc. become recertified, their wholly owned subsidiary, Colonial Assembly and Design LLC, added the QML certification for IPC/WHMA-A-620, Requirements and Acceptance for Cable and Wire Harness Assemblies, at the class 3 level.

"As the very first electronics contract manufacturer to earn Qualified Manufacturer List Certification to IPC J-STD-001 Space Addendum, Zentech has been an early adopter of the IPC Validation Services QML program,” stated Matt Turpin, president and CEO of Zentech Manufacturing, Inc. “Subsequently, we have earned QML status for the IPC J-STD-001/610 Class 3 Mission Critical Trusted Source Certification at both Zentech, and at our wholly owned subsidiary, Colonial Assembly and Design LLC. Most recently, we added the IPC/WHMA-A-620 QML certification for cable assembly operations at our Colonial Assembly and Design, LLC,” he added. “Our advanced certifications have highly differentiated Zentech from others in the electronics contract manufacturing industry. Quality matters in mission-critical, high-technology and high-complexity markets. Zentech’s commitment to quality is underscored by the IPC Validation Services certifications and these have directly led to several new customer engagements”.

IPC's Validations Services QPL/QML Program was developed to promote supply chain verification. It also provides auditing and certification of electronics companies' products, and identifies processes which conform to IPC standards.

"Different from other audit programs, IPC's Validation Services Programs uniquely provides technical and in-depth assessments of products and processes in accordance with IPC standards," said Randy Cherry, IPC director of Validation Services. "We are pleased to recognize both Zentech Manufacturing, Inc. and Colonial Assembly and Design, LLC for becoming a member of IPC's network of trusted QML suppliers."

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For more information about IPC's Validation Services QPL/QML Program, visit  www.ipcvalidation.org or contact Randy Cherry at RandyCherry@ipc.org or +1 847-597-2806.   

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About IPC

IPC (www.IPC.org) is a global industry association based in Bannockburn, Ill., dedicated to the competitive excellence and financial success of its 4,200 member companies which represent all facets of the electronics industry, including design, printed board manufacturing, electronics assembly and test. As a member-driven organization and leading source for industry standards, training, market research and public policy advocacy, IPC supports programs to meet the needs of an estimated $2 trillion global electronics industry. IPC maintains additional offices in Taos, N.M.; Washington, D.C.; Atlanta, Ga.; Brussels, Belgium; Stockholm, Sweden; Moscow, Russia; Bangalore and New Delhi, India; Bangkok, Thailand; and Qingdao, Shanghai, Shenzhen, Chengdu, Suzhou and Beijing, China.

Colonial Assembly and Design Lends its Facility to Support an Advanced Manufacturing Film

Posted by Stephanie Weaver on Thu, Jun 15, 2017 @ 10:00 AM

Colonial Assembly and Design, a wholly owned subsidiary of Zentech Manufacturing, recently partnered with NIMS (National Institute for Metalworking Skills) to allow filming onsite for a promotional video on the significance of advanced manufacturing as an excellent civilian career choice for veterans. 

Given Colonial's work with the Navy in support of our nations warfighters, Colonial was proud its facility was selected for the filming of this very important project. 

 

 

The Significance of Design for Reliability

Posted by Stephanie Weaver on Tue, Jun 13, 2017 @ 11:00 AM

circuit-boards.jpg

A recent blog post from DfR Solutions outlines the significance of design for reliability in the electronics industry. Sherlock Automated Design Analysis, a software program mentioned in the article, is a program Zentech has had great success in utilizing.

 

 

 


Emerging technologies are making the electronics industry even more competitive, elevating the importance manufacturers place on product quality, reliability and speed to market.

However, addressing critical factors only when failures and delays arise is not efficient. Instead, implementing comprehensive design reviews during product development can help save your company time, effort and money. The method of choice? Design for Reliability.

WHY DESIGN FOR RELIABILITY?

Compared to traditional prototype testing, Design for Reliability is an efficient process. It can be used during the product design phase before physical prototyping occurs, meaning you can determine product reliability and quality at a point in the process when time and monetary investment is at a minimum. This expediency allows you to bring products to market faster than the competition — translating to larger sustained market share without eroding profitability.

THE ROLE OF PHYSICS OF FAILURE (POF)

Key to success in the Design for Reliability approach includes the application of Physics of Failure (PoF), a technique used to predict reliability and product performance. Instead of taking a traditional statistical approach to failure, PoF provides a more thorough understanding. Degradation algorithms are applied that describe how physical, chemical, mechanical, thermal or electrical mechanisms evolve over time and eventually induce failure. It’s a total learning approach rather than identifying a one-time problem.

Armed with this information, electronics manufacturers can effectively determine long-term product quality, reliability and speed to market without wasteful and time consuming physical re-testing.

THE SHERLOCK AUTOMATED DESIGN ANALYSIS™ SOFTWARE DIFFERENCE

Bolstering the insights gained through the PoF approach with software specifically created to analyze reliability gives companies within the electronics industry a powerful tool for streamlining new product development.

Sherlock Automated Design Analysis™ software makes the Design for Reliability process more robust by simulating and simplifying a number of tests including:

  • Temperature cycling
  • Plated Through Hole Fatigue
  • Vibration and shock
  • Conductive Anodic Filament (CAF)

But simulation alone is only part of the process. Sherlock identifies root causes of failure so corrective action can be taken immediately, and data can be compiled and easily accessed for future projects. Every recommendation is documented and broken down into actionable next steps, which is a boon for leveraging Design for Reliability practices.

Implementing Design for Reliability practices during product design is the best way to determine reliability, reduce costs associated with product quality, speed time to market, garner more sales and secure electronics industry leadership.

 

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Zentech Participates in IPC IMPACT 2017 on Capitol Hill

Posted by Stephanie Weaver on Wed, May 17, 2017 @ 02:37 PM

On May 4, Zentech's Matt Turpin and other senior executives from leading electronics manufacturing companies, all members of IPC — Association Connecting Electronics Industries®, gathered in Washington, D.C. for IMPACT Washington, D.C. 2017 to advocate for a pro-growth, pro-advanced-manufacturing policy agenda.  

The gathering was especially timely considering President Trump’s recent moves to strengthen U.S. manufacturing, including establishing a new White House Office of Trade and Manufacturing Policy, and launching a wave of policy initiatives in the areas of taxes, trade, workforce skills, and regulations.

“Our industry is directly in the middle of so many major policy debates,” said John W. Mitchell, president and CEO of IPC, “and that’s why our visit to Washington is so important. The United States is still the world leader in advanced electronics, but it cannot take its leadership for granted. IPC’s Global Policy Framework is aimed at strengthening the foundations of U.S. and global prosperity.”                               

During the two-and a-half-day event, nearly thirty IPC member company executives met with members of Congress and leaders of the Trump Administration to share their views on issues including; tax reform; federal funding for manufacturing-related research and development programs; environmental policy and conflict minerals regulations.

Elijah and Matt.jpgZentech's Matt Turpin met with several leaders including Senator Chris Van Hollen and Congressman Elijah Cummings (pictured left). 

A member of the IPC Government Relations Steering Committee, Matt has been a key member of the annual IPC IMPACT contingent visiting Capitol Hill and comments, “IPC continues to deliver year-after-year with a very focused agenda and outstanding meetings with key legislators. It is truly a remarkable event and I highly encourage other executives in our industry to become involved. IPC can and does make a difference by informing legislators on issues and helping to shape policy that impacts the entire electronics industry.”

 

 

 

 

 

 

 

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Zentech's Matt Turpin Chosen as Board Member for RMI

Posted by Stephanie Weaver on Mon, May 08, 2017 @ 10:06 AM

matt1.jpgRMI, Regional Manufacturing Institute of Maryland, is a non-profit association representing the interests of manufacturers statewide - providing programs, services and advocacy. More specifically RMI assists in meeting workforce needs, facilitates mentoring programs among manufacturers, and educates policy makers on the significance of manufacturing on Maryland's economy.  

RMI recently approved 16 new members to its Board of Directors, including Zentech’s President, Matt Turpin. The new board members will ensure that RMI is able to advocate broadly on behalf our manufacturing industry as well as the supporting manufacturing ecosystem to ensure our industry can compete and thrive in Maryland.  “We rely on the RMI Board to provide input to our goals to improve the prospects for Maryland manufacturing,” said Dr. Michael Galiazzo, President of RMI.  “This new group of manufacturing leaders brings extraordinary talent and energy to RMI and will be a key force in helping us address the priorities of the industry,” he said.  The new Board members represent a cross section of both small and medium-sized manufacturing companies from semiconductors, to consumer products, to injection molding.

"I am honored to be chosen to serve on RMI's Board of Directors and to help represent the interests of Maryland manufacturers," says Turpin.

 


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Zentech Narrows New Site Location Choices for Expansion in MD, VA

Posted by Stephanie Weaver on Tue, May 02, 2017 @ 11:21 AM

Zentech Manufacturing, Inc., the Pentagon region’s premiere electronics contract manufacturing (CM) and contract engineering services provider, with locations in Baltimore, Md. and Fredericksburg, Va, is reviewing available sites in Baltimore, Anne Arundel, Howard county and Virginia with a final site selection imminent.

The expansion is in response to Zentech’s accelerated growth, increased long-term military program orders and new customer engagements in Zentech’s highly regulated core markets of high-complexity C5ISR military, defense, aerospace, cyber and medical electronics manufacturing. One such recent development includes Zentech’s selection by a Canadian defense contractor as their USA Eyes Only manufacturing location for U.S. military programs in support of our nations warfighters.

Zentech has a long legacy of high performance for many Maryland and Virginia based companies to include: Northrop Grumman, Lockheed Martin, Naval Surface Warfare Center- Dahlgren, Azure Summit, Safenet Assured Technologies, L-3 Chesapeake Sciences, Elta, Novasom, Becton Dickinson, RYFT, Triumph Thermal Systems, and direct with the DoD. Zentech was recently recognized by the Comptroller of Maryland, Mr. Peter Franchot, for continued capital investment in new technologies and outstanding success in support of other Maryland-based high-technology businesses.

As one of the most highly certified CM’s in the United States for Class 3 Trusted Source mission-critical military, medical and space products manufacturing, approximately 75% of Zentech’s customer base originates from outside of the State of Maryland. This serves to import manufacturing requirements and create both revenue and jobs in the States of Maryland and Virginia. Related to the expansion, Zentech anticipates doubling its facility footprint and adding an additional fifty (50) high-technology positions in the near term to their current staff of one hundred fifty (150) employees.

As an electronics contract manufacturer, Zentech serves as the manufacturing operations site for their partner customers and as an aggregator of technology manufacturing requirements in both Maryland and Virginia. By aggregating these requirements, Zentech provides cost advantages and enhanced processing capabilities to technology sectors in both states through their continued capital investments in advanced automated manufacturing, inspection and test capabilities.

In summary, Zentech’s President and CEO, Matt Turpin, concluded, “while there are many attractive potential sites in both Maryland and Virginia, our focus is squarely on supporting the high-technology, electronics driven business sectors – particularly mil-aero, defense, medical and cyber.”

Highly active in STEM initiatives, and in the broader manufacturing community in general, Mr. Turpin serves on the Board of Junior Achievement – Central Maryland, as Taskforce Chair for Advanced Manufacturing on the Governor’s Workforce Development Board, is a board member of the Regional Manufacturing Institute of Maryland, and on the IPC Government Relations Steering Committee working closely with policy makers at both the local and national level to inform on issues relating to advanced electronics manufacturing and regulatory reform.

 

About Zentech: Zentech Manufacturing, Inc. is a privately held, engineering-driven contract manufacturer specializing in the design and manufacture of highly-complex electronic and RF circuit cards and assemblies. Operating in the DC-Baltimore Pentagon Region as a premiere provider of military C5ISR mission-critical electronic systems, Zentech is headquartered in its purpose-built facility located in Baltimore, MD and maintains several key certifications, including ISO 9001:2008, ITAR (US State Dept.), AS9100 (aerospace), and ISO 13485 (medical). In addition, Zentech is a certified IPC Trusted Source supplier for Class 3 mission-critical electronics, and the company is IPC J-STD-001 Space Addendum QML certified. Click on the green button below for drone video tour of Zentech Manufacturing.

 

Point of Contact:

John Vaughan, Vice-President
703-994-6788 (m)
vaughanj@zentech.com

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Altium interviews Zentech's VP of Engineering Services, Mike Brown

Posted by Stephanie Weaver on Tue, Apr 25, 2017 @ 10:27 AM

Zentech's VP of Engineering Services, Mike Brown, was interviewed by Judy Warner, Director of Community Engagement of Altium, and offers this advice: Stay Hungry, Keep Growing, Nurture Relationships.

Below is an excerpt from the interview, or read the full interview here. 

Warner: I often say no one becomes a PCB Designer on purpose; people tend to “fall” into this line of work. How did you come to be a designer?

Mike_Brown-Zentech_001.jpgBrown: I aspired to be an architect when I was in high school. I was in a tech program, offered by my high school, and I excelled in drafting. There was a work study co-op opportunity I participated in when I was a senior...

That is where I met my first mentor, Mary Kerbe, who became my boss at a small telecom company called Commtex. She gave me the opportunity to learn simple circuit designs using a tool called P-CAD. I was a sponge – I was having fun learning a specialized skill, getting paid while at the same time earning class credits. I was 17 years old and just finishing high school when I had designed (replicated actually, lol.) my first circuit board.

Mary and I are still in touch and have worked together throughout my career--eventually, the student became the teacher, so to speak. After Commtex closed their doors, I followed Mary (as her protégé’) to several companies over the years: Entek, GE, Lockheed-Martin, and CTA Space Systems.

I grew tremendously over the years. I helped develop products for avionics space flight supporting customers such as NASA and Naval Research Labs. It’s an amazing sense of accomplishment knowing that you have had a part in developing something that will have a positive impact.

After this time I moved to Rochester, New York and did some contract work for Kodak designing boards for satellites. Who knew Kodak was involved with satellites? That is when I met my second mentor, Manny Marcano from EMA Design Automation. Through my relationship with Manny, I gained exposure to other EDA tools, such as ViewLogic (now DX-Designer), OrCAD / Allegro and my resource network started to grow...

I [eventually] went to work for Ciena Corp (specializing in DWDM - expanding bandwidth in the Datacom market developing optical networking systems) from 1997-2012. I started as a Sr. Designer, then became a Group Lead.

Next thing you know, I was responsible for leading various design teams on a global scale with 5 teams in three different countries and various time zones. We were developing state of the art equipment virtually around the clock. It was truly an amazing accomplishment not only in product development but in teamwork and collaboration like no other.

All of my fellow designers were truly skilled in their craft; whom I have a deep respect for. I remained an active designer, even though I was a manager--which I think was an important choice. I used many tools such as PADS, Allegro, Valor, CAM350, AutoCAD, ADIVA and Gerbtool.

In 2012 Ciena made some organizational changes where I as well as many of my colleagues were, unfortunately, let go. It was a business decision that many companies face, nothing personal. Buy hey – when one door closes, another opens. In hindsight, my tenure, experience, relationships and work ethic would pay off.

From late 2012 to early 2013 I started IDS (Interconnect Design Solutions) in Atlanta - it was a scary sink-or-swim chapter in my life! I pulled upon all my resources and relationships I had built over the years. The engineers that had disbursed from Ciena ended up at many different companies. However, we stayed connected and in communication, especially through LinkedIn.

Through these relationships, along with the help of Mary and Manny, I quickly had work from Orbital, EMA, Trilogic, and many others all because of a good reputation and strong relationships built over many years. I attended countless trade shows, fostered relationships via LinkedIn and made sure I didn’t stay invested in a single EDA tool.

Around 2014, I began getting job requests using Altium Designer and added that tool to my product offering in addition to an already established customer base using PADS & OrCAD / Allegro.

Within six months of being in business, I won a substantial contract through an independent rep with key customers in the mid-Atlantic region which enabled both his company and mine to experience major growth and to expand. I began doing a lot of work for Zentech Manufacturing between 2013 and 2016. Over time, I built a team of nine designers that worked with IDS.

Zentech (based in Maryland) was in need of design support. I spent the majority of my life in Maryland and was familiar with many of their customers, and had many existing relationships in the area. It was a natural fit! I began attending customer meetings with Zentech which cultivated trust and helped everyone to thrive and succeed. By 2016 IDS was experiencing 300-400% growth and Zentech made an offer to acquire IDS, which I accepted....

Read the full interview here. 

 

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5 Ways Digital Image Correlation Benefits Electronic Device Manufacturers

Posted by Stephanie Weaver on Fri, Apr 21, 2017 @ 10:41 AM

DfR Solutions Blog posted an interesting article recently regarding the significance of Digital Image Correlation and how this process benefits electronic device manufacturers.

Contract-Electronic-Manufacturers.jpgDIC is an optical method used to measure displacements and deformation. Specimens are prepared with a contrasting speckle pattern that can be tracked optically over time as the specimen rigidly moves and deforms.

This approach has several advantages over a strain gauge or extensometer. One advantage is that DIC does not require contact with the specimen, allowing for uses that might not be possible with other methods. Additionally, unlike other techniques that only measure localized strains, DIC is able to produce full field displacement and strain maps. DIC can be performed with a single camera if only in-plane measurements are required, or with multiple cameras for three-dimensional DIC if out of plane measurements are of interest. Specimen sizes can vary from the micro-scale all the way to tens of meters or larger depending on the cameras and setup.



  1.  Material characterization. DIC can be utilized to characterize material properties such as Young’s Modulus, Poisson's Ratio, glass transition temperature (Tg), and Coefficient of Thermal Expansion (CTE). This is valuable when trying to evaluate candidate materials such as PCB laminates. Solder fatigue is often driven by thermomechanical damage due to CTE mismatches between the package and PCB. Measuring the CTE of the PCB or components can help identify solder fatigue risks due to thermal cycling.
  2. Test Monitoring. DIC is a powerful tool for in-situ displacement and strain measurements for both monotonic and cyclic testing. The flexibility of the technique allows for monitoring of a wide range of test setups including tensile testing, bending testing and thermal cycling, among others.
  3. PCB and component warpage is often a concern during reflow soldering. Excessive warpage can lead to poor interconnect formation, solder joint bridging, or component cracking. Warpage measurements made via DIC can help identify warpage as an issue during reflow or compare candidate components and board laminates.
  4. Finite Element Analysis (FEA). DIC testing can be used to both characterize FEA inputs such as material properties, as well as validate simulation results. Strain gauging provides localized strain values and may potentially miss problematic strain regions that occur in complex assemblies or loading conditions. Full field displacement and strain maps allow for more comprehensive comparisons to FEA results.
  5. Dynamic Applications. DIC is most commonly employed in static or quasi-static applications. With appropriate setup, DIC can also be used in high speed or dynamic applications such as vibration testing. Cameras with sufficiently high frame rates are typically required, though low speed cameras can be used for certain periodic events with a stroboscopic setup.

Click here to read the full article

 

Learn More About Zentech

Zentech is one of the very few electronics contract manufacturers in the United States that hold the ultimate set of certifications relating to the manufacture of mission-critical printed circuit card assemblies, including ISO:9001, AS9100, DD2345, ISO 13485, IPC 610 Trusted Source QML status, JSTD-001 with Space certification and is ITAR registered. 

 

 

Matt Turpin Named GWDB Taskforce Chair of Advanced Manufacturing 

Posted by Stephanie Weaver on Wed, Apr 19, 2017 @ 09:15 AM

matt1.jpgThe Governor's Workforce Development Board (GWDB) has named Zentech's President and CEO, Matt Turpin, as its Taskforce Chair of Advanced Manufacturing. 

The GWDB Taskforce Groups are essential catalysts to Maryland’s job creation and economic recovery at the local, regional, and state levels. The Taskforce Groups are comprised of stakeholders from business, workforce, education, non-profit, and union leadership representing: Advanced Manufacturing, Changing Demographics, Cybersecurity, Information Technology, Healthcare and Life Sciences, Marketing and Branding, and Skilled Trades.

The GWDB is bringing these important leaders together in order to better understand what skills employers need today and how they predict their future workforce needs in Maryland. The goal is to develop strategies and investments that are targeted to the specific recommendations of our in-demand industries in the state.

The Advanced Manufacturing Task Force seeks to accelerate the rapid transfer of science and technology into products and processes. This integration of technology based systems and processes in the production allows for greater diversity in the skill set of the workforce. Under Matt's leadership, the goal is to"put as many Marylanders to work as possible." 

"I am honored to lead the Advanced Manufacturing Task Force and to make a positive impact on job creation and the economy," says Turpin.

The GWDB Taskforce Groups will advise and make recommendations to the administration on workforce development programs, as well as long term impactful goals that will shift the states workforce in a positive way for the future. The GWDB staff supports the Taskforce Groups by providing guidance, technical assistance, and research.

 


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