Contract Electronics Manufacturing and PCB Assembly Blog

Tips For Cutting Costs On PCB Assemblage

Posted by Matthew Turpin on Wed, May 14, 2014 @ 07:00 AM

 

pc board assemblyIt really doesn't matter what type of business you're in - money is a common stressor for all of us. Despite the fact that the economy is improving, the majority of American industries are constantly looking for ways to scale back their costs and improve profit margins without sacrificing the quality or integrity of their work. Still, this is often much easier said than done. Finding areas where you can safely and effectively reduce spending while still keeping your customers happy with excellent products and services isn't as simple as it may seem, and it can be especially problematic in the electronics sector.

The issue that many electronics companies have in cutting expenses is that technology never remains the same for very long. The consumer marketplace refuses to be satisfied with the status quo, and, as a result, our electronic devices continue to evolve into increasingly complex products. Technological companies, then, must evolve along with these devices, finding new processes for developing the products that end-users are demanding. Despite this, though, there's one thing that continues to remain a constant in the world of electronics: PC boards. These remarkable boards are essential to our world's technology. Shouldn't it naturally go to follow that by cutting costs to PC boards, electronics companies could start saving more money?

Although this may be the case, businesses like your own must be careful and smart about any changes made to the assemblage of PCBs. Finding savvy ways to make boards more price-efficient and cost costs is a far cry from "cutting corners". Still, it can be done. In an effort to help you start raising your profit margins and enjoying a higher level of success, we've put together the following tips for saving money without sacrificing the quality of PCB assemblage.

Tip #1: Smart Design

The design and planning that goes into assembling PCBs is one of the smartest and most effective ways to scale back spending. The strategical engineering of these boards can result in the need to utilize fewer parts and components which will immediately begin to lower the cost per PCB. In the long run, this can begin to add up to significant savings.

Tip #2: Develop Relationships

Developing a strong and ongoing relationship with one or two parts suppliers is much more cost-efficient than spreading your business out amongst a wider range of businesses. When you develop a rapport with your parts supplier, you'll often be given the opportunity to enjoy better deals and savings, and you may also be entitled to discounts for prompt payments, amongst other things. 

Tip #3: Avoid Fines - Stay Americanpcb assemblage

Thinking about taking your PCB assemblage offshore? You might want to re-consider. Overseas contract manufacturers often appeal to smaller businesses because of their cheap services, but if the price seems too good to be true, it probably is. Many times, these companies make use of counterfeit parts that don't comply with American industry standards. The use of these parts in your boards could result in your being fined, or being dragged into a lawsuit should the part(s) cause serious problems or malfunctions. 

Tip #4: Repair vs. Replace

If something goes wrong with one of your boards, it can be tempting to offer a customer a warranty replacement rather than taking the time to troubleshoot for the problem and repair it. In reality, though, the latter is the much more affordable and cost-efficient option.

Tip #5: Consider Outsourcing

Although hiring a contract manufacturer may initially seem more expensive, a partnership can give you access to a team of experts without having to pay their salary, and to advanced equipment without having to purchase or maintain it.

Saving money on PCB assemblage doesn't mean that you have to sacrifice the quality of your product to your end users. By following these tips, you can cut your own costs while keeping your customers happy with your boards and services.

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Topics: pcb assemblage