Contract Electronics Manufacturing and PCB Assembly Blog

How To Know When To Repair or Replace Electronic Devices

Posted by Matthew Turpin on Fri, Jun 05, 2015 @ 09:00 AM

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When something goes wrong with one of your electronic devices, how do you handle the problem? For many businesses, protocol is to simply replace the entire unit, when it's under warranty. Although this certainly is a quick fix and provides customers with a functioning devices, this may not always be the smartest course of action. Do you know when to repair and when to replace? This post will explore the answer to this question, the benefits of PCB repair, and the ways in which a contract manufacturer can help you out in the process.

When to Repair vs When to Replace

In many instances, when something goes wrong with one of your devices, it is the direct result of a single failing component, or a small underlying issue. When this happens, it's a lot more economical to consider troubleshooting the device and simply replacing the necessary parts or making the required adjustments in order to return the unit to working order. It's really only in cases where the entire circuitry of the board has blown out or the cost of labor is more expensive than the parts that a total replacement should be considered.

Benefits of Repairing vs Replacing

When you make the decision to make repairs to your PC boards, you can expect benefits such as:

  • Cut Down on Replacement Costs - Have you ever actually stopped and considered how much money you're actually spending on warrant replacements? Despite how infrequently your customers may experience problems with their devices, the cost to replace an entire unit will always be significantly higher than if you were able to simply replace one or two parts. By taking the time to work on repairs, you can help your company to save a great deal of money.

  • Lower Customer Costs - When your business is able to enjoy savings, your customers can actually reap the benefits. If you're spending less money, you're overall operational costs go down. This means that you can afford to lower custompc designer costs on products and in purchasing warranty guarantees. Everyone wins.

  • Improve Customer Faith In Your Products - The problem with replacing an entire unit is that it basically says that the device is no good. This tells the customer that if one component in the unit goes, the whole thing goes, which gives the impression that your products are of a lower quality. When you're able to make a device like new with just a few simple tweaks, it proves that you know what you're doing and that your devices are excellent.

  • Be Environmentally Responsible - Replacing a unit that could be repaired is very wasteful. It requires the use of more resources, and contributes to our overly-full landfills. Replacing only the necessary components through a good repair job cuts down on waste and helps to protect our environment. 

Need Help? Work With a Contract Manufacturer for Troubleshooting & Repair

Even if you know and understand that repairs are nearly always the superior option, you may simply not have the means to do anything other than continue to work with warranty replacements - even when the problem is very small. SMBs in the electronics industry often are unable to spend the man hours on troubleshooting or repairing a device due to resource or budget constraints. The good news is that if you're hoping to push for further repairs in the figure but have had problems in doing so in the past, you don't have to go it alone anymore. When you contract with a third party manufacturing company, you can take advantage of their fulfillment services. Faulty or malfunctioning units can be shipped directly to your contract manufacturer where they will be tested for the core problem. From here, the unit can be repaired and shipped back to the customer quickly.

Are you ready to start maximizing your savings and improving your business by partnering with a contract manufacturer for troubleshooting and repairs? 

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Topics: electronic design services, electronic assembly

5 Reasons Your Company Needs A Contract Electronics Manufacturer

Posted by Nick Pelkey on Thu, Aug 01, 2013 @ 07:00 AM

In this economy, numerous small and medium sized businesses (SMBs) arecontract electronics manufacturerlooking for ways to scale back their costs and increase their profit margins. Unfortunately, this means that some electronics companies are questioning whether or not they really need the help of a contract electronic assembly. The problem is that, with limited resources, many businesses are unable to efficiently keep up with consumer demands without the help of a third party. In the end, these particular SMBs may realize (too late) that they actually hurt their sales by not hiring an electronic manufacturing company. Here's a closer look at the top 5 reasons why such a partnership is so important. 

1. Streamline your design processes

In many instances, the design of your electronic devices is actually the most complex, challenging, and time-consuming portion of the manufacturing process. Your team of designers and engineers must carefully work to create a product that will meet the needs of your consumers, be appealing to the market, and operate quickly and efficiently for maximum customer experience. After many hours of slaving away over the schematics, however, your team may actually be too close to the project to notice critical design flaws, errors, or to be able to overcome roadblocks. In these instances, the partnership of a contract electronic assembly and electronic design services is of the utmost importance. Here, a group of skilled and experienced individuals will be able to intervene and ensure that the product design is completed with speed and precision so as to keep your costs at a minimum.

2. Manufacture devices with the latest and greatest technology

Most SMBs lack the funding to keep up with the major league electronics companies when it comes to manufacturing technology. With today's electronics devices growing smaller, lighter, and increasingly complex, though, this is becoming a very big problem. You cannot expect older machinery or assembly line workers to keep up with how quickly and accurately state-of-the-art robotic arms are able to operate. In order to avoid being left in the dust, it is wise for smaller businesses to turn to a contract electronics manufacturer who can supply cutting edge manufacturing technology and provide a competitive edge.

3. Take advantage of deals on high-quality parts

The cost to produce your electronic devices and the prices that you must charge your customers are all impacted by how much money you are required to invest in parts. Unfortunately, suppliers often mark up their prices when working with companies with whom they have not developed a lasting partnership. For smaller businesses, it can take a lot of time and cash to build up such a relationship. The good news is that a contract electronic manufacturing company will be able to do all of the heavy lifting for you. By working with a third party, you can take advantage of the relationships that they have established and enjoy a reduction the the cost of parts without ever being forced to sacrifice quality.

4. Quickly detect and correct problems

If there is a fundamental problem with the design of your device, or if something goes wrongassembly manufacturing during the manufacturing process, how long would it be before you noticed? Would it be after hundreds of faulty devices were produced, or worse - after the product had been shipped to the end-users? When you work with a third party assembly manufacturing service, your devices will be regularly checked for flaws to ensure that your money will only be spend on the production of high quality and fully functional devices. Any problems will be promptly addressed to ensure that your orders are completed quickly.

5. Get faulty devices repaired and returned to customers faster

Why shoulder the burden of troubleshooting and repairing/replacing faulty equipment yourself? With the right partner, you can cut down warranty costs and get working products back to your clients quicker than ever before.

Are you ready to partner with a professional contract electronic assembly company?


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Topics: electronic manufacturing company, contract electronics manufacturer, contract electronic manufacturing, assembly manufacturing, electronic design services