Contract Electronics Manufacturing and PCB Assembly Blog

What Can Your Contract Electronics Manufacturer Do For You?

Posted by Matthew Turpin on Tue, Mar 03, 2015 @ 07:00 PM

pcb repairNo matter how well things are going for your electronics company, there may come a time when you need the assistance of a contract manufacturer. While there are many different manufacturers that would love to gain your business, however, they may not all offer the same services or even the same quality of work. Unfortunately, the majority of electronics companies don't have any idea what they should be looking for or expect from a contract manufacturer.

This lack of knowledge can lead to negative partnerships that don't fulfill your needs or end up costing you more money that you actually need to spend for services rendered. In an effort to help you find the best contractor for the job, here's a look at the things that the very best contract electronics manufacturers can do for you.

Create and Improve Designs

Your contract electronics manufacturer should actually be able to do more than simply produce the boards. Instead, they should employ a team of skilled engineers who are able to take your project specifications and create a design schematic from scratch, or even take a look at your existing designs to pinpoint where money and time-saving improvements can be made.

Develop Prototypes

Having the ability to create a working prototype for your clients is imperative to earning their trust, business, and loyalty. In many cases, the development process is on a very strict timeline, and in order to meat deadlines, you may need to solicit the help of a contract manufacturer. In this case, you need to be certain that your contractor has the skill and ability to take care of such a pertinent task.

Utilize Quality Partselectronic manufacturing company

After designs have been put together for your boards or prototypes, it's extremely important that the boards are assembled with only the highest quality parts. Offshoring your business could mean that your contractor puts the board together with units that are not approved for use here in the United States, or that counterfeit supplies are utilized. A well-established contract manufacturer will use only the best parts and will have relationships with suppliers, meaning that they will be able to get the best and lowest prices possible.

Remove Some of Your Burden

In some cases, your business may simply be swamped with orders. The problem is that switching back and forth between completing large and small batches can be very inefficient and can waste a great deal of time. While you don't want to lose larger clients as you work on smaller orders, you also don't want the little guys to be left behind. In this case, you can contract out some of your smaller orders to an electronics manufacturing service so that some of your burden is alleviated. 

Test Boards

After boards have been assembled, your electronics contract manufacturer should take the time to test them for quality and functionality. This will ensure a high quality finished project for end users. 

Troubleshoot and Repair

In the event that something goes wrong with a board, there's no need to throw the whole thing out and start from scratch. The best contract manufacturers will offer fulfillment services wherein boards are tested for defects and the problems are directly addressed and repaired. 

After all has been said and done, your contract electronics manufacturer should be willing and able to help you with your processes from start to finish. Enjoying the peace of mind that your board development and production will be the best it can be from the design phase through to customer fulfillment services will enable you to gain a competitive edge over other businesses.


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Topics: contract electronics manufacturer, assembly electronics, Contract Electronics Assembly

How to Employ The Best Assembly Electronic Engineering Company

Posted by Matthew Turpin on Tue, Dec 09, 2014 @ 07:00 AM

Electronic Engineering CompanyThere are countless Electronic engineering, manufacturing companies out there and this makes it difficult to find a reputable company that can provide you with a satiating job of electronic assembly services. Going through all the companies to find the one that will deliver the results that you want can be time consuming, and not to mention, depleting your budget slowly.

Rather than sticking with a company and hope for a satisfying result (which may end up being very disappointing), you should consider searching for the results beforehand instead, and then, make your final decision thereafter. If you carry out proper research, you can achieve that within a short period.

All electronic manufacturing companies depend highly on their clients’ needs, as they can bring in huge orders for manufacturing projects that hinge on the utmost quality of electronic assembly and components. For companies to stay on top of their game, they need to produce quality results. Those results, of course, have to be compliant with all the safety standards as well. Searching for a company as mentioned before will take time, and that normally comes with digging around for solutions and outcomes that fit your requirements.

Display of Results

One of the signs of optimum results is the manufacturing company boasting their capabilities. You need to find out if their results can be found on the Internet and offline. If you find that they boast their handiwork in some manner, then you can usually be confident that the company will be a good choice.

However, keep in mind that electronic assembly companies that do not show off their work are often not worth pursuing. It depends on your trust in the company and their ability to conduct the business. It is simply a positive sign if a company has its portfolio online and offline and it indicates that it is safe to work with them.

Obtain Prototype TestingElectronic Engineering

Almost all electronic assembly companies have a small batch of prototypes of your choice. This is the time to test out the various companies to see how long it will take them to complete your particular project, what budget will be required, to confirm consumer experience, and to observe how good their results are according to your blueprints and designs.

If the prototype testing is not of good quality or up to your expectations, then you can easily look for a different potential company and not waste all your time, energy, and money on the primary engineering manufacturing company. Nevertheless, if your chosen company does not include prototype service (based on their website or leaflet), it is recommended to ask them if they can still provide it, perhaps at a minimum fee.

Find an Electronic Engineering Manufacturing Company Successfully

You can find this type of company on the Internet, in the Yellow Pages, or even in the local newspapers under the classifieds section. It is important to record the contact details of various companies and to find out as much as you can about them. Thereafter, narrow down your choices to two or three companies, and call them individually.

Ensure that you prepare a list of questions to ask them and make your final choice based on the answers given by those companies. It is highly recommended that you choose a company that meets all your requirements, particularly if it provides electronic assembly services that is within your allocated budget.



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Topics: assembly electronics, assembly electronics solution, assembly manufacturing companies

How Could Your Electronic Assembly Processes Be Improved?

Posted by Matthew Turpin on Tue, Jul 08, 2014 @ 07:00 AM

pc boardsWhen it comes to remaining competitive within the electronics industry, there's always room for improvement. No matter how successful your small to midsize company has been in the past, it's always in your best interest to strive towards an even better business model so that you can continue to attract new clientele while maintaining a steady customer base. Unfortunately, the idea of improving business practices can seem somewhat overwhelming - especially if you're not sure where to begin. These tips and tricks will help you to pinpoint areas where positive changes can be made to make your company even more successful.

Best Practices for Improving Your Electronic Assembly Processes

Take Nothing for Granted

Sure, you may believe that your design specs and boards are as efficient as they could possibly be, but why should you settle for the status quo? When we become overly comfortable, we stop changing and improving. In order to avoid getting stuck in a rut, you might want to give some thought to teaming up with a trusted contract manufacturing company that can review your current plans. By taking a look at what you've got, a new set of eyes might be able to pinpoint areas that could actually be improved, enabling you to cut down on the number of components that need to be used, improve efficiency, and lower costs. 

Be Smart About Batch Sizes

Going back and forth between handling a large batch order and smaller-scale batch orders is not efficient. Being required to re-set the assembly for mismatched batch orders will slow you down, increasing production times and spending. Take care to plan ahead and plan strategically so that you are handling all large orders together and all smaller orders together. If you don't have the means of doing this, you might even want to consider subbing out some of your jobs to a contract manufacturing partner in order to improve efficiency.

Make Use of the Best

In order for you to speed up your electronic assembly processes without compromising quality, you'll need to take advantage of the most advanced machinery, design tools, robotics, and other state-of-the-art technologies. Unfortunately, for many small and midsize electronics companies, this can be very expensive and difficult to manage. If you're unable to keep up with your larger competitors, though, you can still stay in the game. A good contract manufacturer will keep up with all of the best techniques, practices, and technologies. Your partnership with such a third-party contractor will enable you to enjoy access to this tech without having to purchase, maintain, or house the equipment.

Don't Cut Cornerspcb assembly

One of the biggest mistakes that "underdog" electronics companies tend to make is hiring a contract manufacturing company that operates "across the pond". These offshore manufacturing services often offer lower prices than their American competitors, but you should understand that you'll get what you pay for. Many of these overseas companies have a tendency to cut corners, purchasing counterfeit parts in order to reduce their costs. This can completely compromise the quality of the product, resulting in board failures, and can even create unsafe conditions that could get you penalized or force a recall. To preserve your integrity and reputation, be sure to take the time to find a high quality American company to partner with. 

Minimize Warranty Replacements

Replacing a faulty board with a brand new warranty item can be very expensive, and is often a huge waste of money. In many cases, the board is failing because of one faulty component or a simple problem. When you or your contract manufacturer can troubleshoot and make easy repairs, you can save significantly and also improve customer confidence in your product.

Streamlining your electronic assembly processes and improving your business model is easier than you might think. By working with a reliable contract manufacturing company and sticking with these tips, you can boost efficiency in no time.

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Topics: assembly electronics, assembly electronics solution, assembly electronic

How To Save Money by Hiring A Contract Electronic Manufacturer For Your Electronics Assembly

Posted by Matthew Turpin on Tue, Jun 17, 2014 @ 07:00 AM

 Electronic Manufacturer

These days, everyone is looking for new ways to scale back their spending and become a more profitable business. Although it may seem counter-intuitive, hiring a contract manufacturing company to assist you with the design and assembly of the PC boards for your products is one of the best ways for electronics companies to save money. How can spending money on a third party manufacturing service actually allow you to increase your bottom line and thrive? Here, we'll take a look at some of the many ways that a contract manufacturer can help you to achieve your business goals.

5 Ways a Contract Manufacturer Can Reduce Your Electronic Assembly Expenses

1. Reduce Design Time

Even if your design and engineering team is skilled and experienced, the design process itself can be very time-consuming and can present issues - even more the most seasoned veterans. When tackling a new project, your staff my come across problems that they experience difficulty in overcoming. This may require them to go back to the drawing board and start anew, or simply get "stuck", preventing the project from moving forward. The advantage of having a contract manufacturer on your team is that a fresh set of eyes will be introduced to the issue and can help you to more quickly complete your plans. A contract manufacturer is also useful in situations where your design team is overwhelmed by a large volume of projects, or you need help completing protocol specs on a tight deadline.

2. Lower Equipment Expenses

One of the biggest problems that smaller electronics companies are faced with is their lack of funding or resources. Because a small scale operation will generally bring in less profit than major corporations, it can be difficult for the underdog to keep up with the competition in terms of purchasing the latest and greatest machinery and equipment for electronics assembly processes. When you have a partnership with a contract manufacturing company in place, you no longer have to worry about this. Your partner company will shoulder the burden of purchasing state-of-the-art equipment so that your boards can be assembled with the best of the best machinery available. You'll also enjoy savings on equipment maintenance, and won't be required to store the equipment within your facility which can reduce space needs and rent costs. 

3. Increase Production Speed & PrecisionContract Electronic Manufacturer

Wouldn't it be great if you had the ability to mass produce your PC boards faster than you are currently able, without being required to sacrifice the quality of your products? Knowledgable and experienced contract manufacturing companies with advanced electronics design and assembly equipment will have the ability to not only process your batch orders with speed, but also with painstaking accuracy. Boards are then tested to avoid problems with malfunctioning devices.

4. Spend Less on Parts

The costs associated with the parts and components used to assemble your product's PC boards can really add up. Contract manufacturing companies can help you to reduce those costs in 2 ways. First, by reviewing your plans carefully, a contract manufacturer may notice ways to make the board more efficient and compact. Secondly, contract manufacturing businesses will have long-established relationships with suppliers, resulting in a lower cost for parts.

5. Minimize Warranty Replacements

When something goes wrong with a PC board, many small electronics companies do not have the means to correct the issue, but simply choose to cut their losses and offer the customer a warranty replacement. In many cases, though, repairs would be much cheaper. When you work with a contract manufacturer, you will have someone on your team with the time to troubleshoot for the underlying problem, make the necessary corrections, and return the product to the customer. 

Sometimes you have to spend money to make money. Hiring a contract manufacturer to assist with your electronics assembly processes is an excellent investment that will benefit you in the long run. 

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Topics: contact manufacturers, assembly electronics, Contract Electronic Manufacturers

How Assembly Electronic Can Lower Production Cost

Posted by Laura Austin on Thu, Jan 03, 2013 @ 07:00 AM

While consumer trends have waxed and waned over the years, and the locations of assembly centers have changed, the basics of electronics manufacturing really haven't changed much since the 1980s: If you want to bring an electronic device to market, you need to use an assembly electronics contractor to make it happen.

A private individual or small business simply does not have the resources to manufacturer their own electronics these days. The trade has become extremely complex, with dozens of international standards that have to be adhered to if you want assurances that yourelectronics-assembly electronics will perform up to global expectations.

However, simply hiring an electronics assembly plant by itself is no guarantee of lower costs or greater sales. With a world full of outsourced manufacturing centers, it's easy to find a cheap center that produces cheap products... but it's hard to find a truly cost-effective manufacturer who provides the best ROI on your manufacturing budget.

Lowering Your Production Costs With Smart Assembly Electronics

When it comes to hiring an outsourced assembly manufacturing electronics firm, what separates the good investments from the bad is in what else you get for your money. Sure, there are plenty of factories that can produce virtually anything you want for pennies on the dollar, but you get what you pay for. Such electronics are often only suitable for dollar stores and similar discount retailers.

If you want a reliable product which you'd be proud to have in any store in the world, here are a few things to look for in your electronics manufacturer:

  • Superior supply chain management: Counterfeit parts are a major concern in modern electronics manufacturing. Many of the inexpensive production plants knowingly use dodgy parts in their electronics, leading to numerous customer service and engineering headaches down the road. Select a manufacturer with the supply chain skills needed to guarantee authentic parts and the reliability that comes with them.

  • All-in-one assembly: There's no need to outsource your electronics production to more than one manufacturer. A complete assembly electronics solution can handle everything from the initial circuit board printing to the final assembly of your product. Supply chain logistics become increasingly challenging the more you outsource, so don't make your life more difficult (and wasteful) than it needs to be.

  • Testing services: A quality electronics plant will stand by its work with robust product testing facilities which can ensure your product is "ready for prime time" before you ramp up full production. A little extra time and care spent in testing early on will save you significantly on post-sale support, and give you a better reputation to boot.assembly-electronic

  • High complexity: In electronics assembly, jobs are often rated by their complexity. That is, how many variations on the same design they can produce in the same production run. A better manufacturer will be able to handle higher levels of complexity, allowing you to give your customers more options and more price points. Discount manufacturers generally cannot support many different builds at once, limiting your marketing options.

  • Local manufacturing: Studies are increasingly showing that outsourcing to foreign countries has a much higher TCO than was generally thought and, of course, that means a lower ROI. While the core manufacturing prices may be higher when employing a domestic manufacturer, you gain it back in reduced support costs, shorter pipelines, and higher reliability. "Made in the USA" still means a great value for the money.

When you look for outsourced electronic assembly solutions, research is the key. Don't simply follow the conventional wisdom and look for the cheapest offshore facility you can find; the hidden costs of this choice will stack up as time goes on, with few good options for mitigating them.

Quality is worth paying a little extra for. Pick an electronics assembler who will give you the best product for your money, not just the cheapest.

Topics: electronics manufacturing, assembly electronics, assembly electronics solution, smart assembly electronics