Contract Electronics Manufacturing and PCB Assembly Blog

4 Reasons to Consider Hiring A Contract Manufacturing

Posted by Matthew Turpin on Thu, Feb 12, 2015 @ 07:00 AM

Contract Manufacturing

A growing number of companies are turning to contract manufacturing services as a means of improving their own existing business models. Could this be a viable solution for your needs? If you're on the fence, take a look at 4 of the many ways in which a contract manufacturer could help to improve the development of your electronics.

1. Superior Technologies

Wouldn't it be great if you could take advantage of the same design, assembly, and production technologies as your largest competitors? While it may be easy for the "big guys" to spend money on the latest and greatest equipment, it's not always a possibility for you. When you partner with a contract manufacturing service, though, you are able to tap into these valuable resources without being required to invest in the technology, house it, or maintain it. Suddenly, you're much more competitive in the consumer marketplace!

2. Knowledge & Experience

Who wouldn't love to be able to take advantage of talented industry professionals with a great deal of knowledge and experience without actually having to pay their salary? That's exactly what you get when you make the decision to work with a contract manufacturer. You'll be able to obtain design and manufacturing input from a team of experts who have been working in PCB engineering, assembly, and repair for years. This will help your own staff to learn and grow, while also enabling you to offer a superior product to your buyers.

3. Superior TechnologiesContract Manufacturing Company

Wouldn't it be great if you could take advantage of the same design, assembly, and production technologies as your largest competitors? While it may be easy for the "big guys" to spend money on the latest and greatest equipment, it's not always a possibility for you. When you partner with a contract manufacturing service, though, you are able to tap into these valuable resources without being required to invest in the technology, house it, or maintain it. Suddenly, you're much more competitive in the consumer marketplace!

4. Excellent Fulfillment Services 

Just because you offer a warranty on your boards and products doesn't mean that you should throw away money on replacement units when something goes wrong. When you have a contract manufacturing company on your team, you can address problems in a more cost-efficient manner. Through careful troubleshooting, your contract manufacturer can pinpoint the problem. Often, it can be traced to a single failing component which can then be replaced for a fraction of the cost to replace. 

How could a contract manufacturer help you?  

 

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Topics: contact manufacturers, American based product assembly, electronics contract manufacturing

Why Hire American Contract Manufacturers?

Posted by Matthew Turpin on Wed, Jun 18, 2014 @ 07:00 AM

pcb design

It's not uncommon for small to midsize electronics companies to seek out the assistance of a contract manufacturing vendor as a means of reducing the time, costs, and other burdens associated with the production of PC boards. Contract manufacturing businesses exist all throughout the world, providing companies like yours with many options. Unfortunately, while many offshore contract manufacturers offer lower prices than their American competitors, the quality of their boards are often subpar. But what is it, exactly, that makes American businesses better and sets them apart? This post will take a deeper look at why you should only consider partnering with an American manufacturing service.

6 Reasons to Hire American Contractors

1. Consistent Training & Education

Hiring an overseas contract manufacturer can be risky in that there's no guarantee of the training, knowledge, and experience of the vendor that you select and its employees. Offshore businesses often do not follow the same vocational education and training patterns as we do in the United States. This can lead to confusion and inconsistencies in the quality of your boards. As a result, it's smart to stick with a contract manufacturer that is housed in the United States.

2. Adherence to Quality & Standards

Another major issues with giving your business to a foreign contract manufacturing service is that they may not comply with the industry standards that have been set for here in the United States. This can significantly compromise the quality of your products, reducing efficiency, effectiveness, and longevity. Your customers will be disappointed, and you could even get yourself in trouble for not adhering to industry standards and regulations.

3. Focus on Safety

One of the primary reasons that so many offshore contract manufacturers have the ability to charge their customers less money for PC board assembly is that they cut corners and make use of counterfeit parts. Doing so can actually create safety issues with the board's operation, and can negatively impact the performance and safety value of the products that you sell. Ultimately, this could lead to expensive product recalls and even lawsuits. To avoid disastrous problems like these, it's in your best interest to seek out an American contract manufacturing service that only makes use of superior board components and is concerned about product safety.

4. Employee WellbeingContract Manufacturers

Here in the United States, we have laws in place that protect employees and their rights to fair treatment, safe conditions, and fair wages. Unfortunately, there are still many foreign countries who do not uphold these same standards. Employees are subject to harsh work conditions without being properly compensated, and in some cases, the work environment is unsafe. It's best not to associate yourself with these types of businesses, as it can damage your company's reputation.

5. Product Durability & Longevity

In order for your customers to be satisfied with your products, they need to not only perform the functions that they are intended to perform, but they must do so for the long run. Poor craftsmanship, low quality parts, a lack of training, and a failure to follow industry standards can yield low grade boards that will not last for very long. American-made products are much more durable and withstand the tests of time.

6. Commitment to Products

If a customer's board starts to experience performance issues or malfunctions, can you feel confident that your contract manufacturing company will back up their product and help you to correct the problem? Many foreign companies simply crank out the boards without offering any fulfillment services, and in some cases, don't even send out the original design specs. A good American company will troubleshoot boards and make any necessary repairs. 

After all has been said and done, it should be clear that you really can't put a price on quality. While you may initially pay less for an offshore contract manufacturer, the shoddy craftsmanship and counterfeit parts will cost you in the end.

 

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Topics: assembly manufacturing, contact manufacturers, assembly manufacturer

How To Save Money by Hiring A Contract Electronic Manufacturer For Your Electronics Assembly

Posted by Matthew Turpin on Tue, Jun 17, 2014 @ 07:00 AM

 Electronic Manufacturer

These days, everyone is looking for new ways to scale back their spending and become a more profitable business. Although it may seem counter-intuitive, hiring a contract manufacturing company to assist you with the design and assembly of the PC boards for your products is one of the best ways for electronics companies to save money. How can spending money on a third party manufacturing service actually allow you to increase your bottom line and thrive? Here, we'll take a look at some of the many ways that a contract manufacturer can help you to achieve your business goals.

5 Ways a Contract Manufacturer Can Reduce Your Electronic Assembly Expenses

1. Reduce Design Time

Even if your design and engineering team is skilled and experienced, the design process itself can be very time-consuming and can present issues - even more the most seasoned veterans. When tackling a new project, your staff my come across problems that they experience difficulty in overcoming. This may require them to go back to the drawing board and start anew, or simply get "stuck", preventing the project from moving forward. The advantage of having a contract manufacturer on your team is that a fresh set of eyes will be introduced to the issue and can help you to more quickly complete your plans. A contract manufacturer is also useful in situations where your design team is overwhelmed by a large volume of projects, or you need help completing protocol specs on a tight deadline.

2. Lower Equipment Expenses

One of the biggest problems that smaller electronics companies are faced with is their lack of funding or resources. Because a small scale operation will generally bring in less profit than major corporations, it can be difficult for the underdog to keep up with the competition in terms of purchasing the latest and greatest machinery and equipment for electronics assembly processes. When you have a partnership with a contract manufacturing company in place, you no longer have to worry about this. Your partner company will shoulder the burden of purchasing state-of-the-art equipment so that your boards can be assembled with the best of the best machinery available. You'll also enjoy savings on equipment maintenance, and won't be required to store the equipment within your facility which can reduce space needs and rent costs. 

3. Increase Production Speed & PrecisionContract Electronic Manufacturer

Wouldn't it be great if you had the ability to mass produce your PC boards faster than you are currently able, without being required to sacrifice the quality of your products? Knowledgable and experienced contract manufacturing companies with advanced electronics design and assembly equipment will have the ability to not only process your batch orders with speed, but also with painstaking accuracy. Boards are then tested to avoid problems with malfunctioning devices.

4. Spend Less on Parts

The costs associated with the parts and components used to assemble your product's PC boards can really add up. Contract manufacturing companies can help you to reduce those costs in 2 ways. First, by reviewing your plans carefully, a contract manufacturer may notice ways to make the board more efficient and compact. Secondly, contract manufacturing businesses will have long-established relationships with suppliers, resulting in a lower cost for parts.

5. Minimize Warranty Replacements

When something goes wrong with a PC board, many small electronics companies do not have the means to correct the issue, but simply choose to cut their losses and offer the customer a warranty replacement. In many cases, though, repairs would be much cheaper. When you work with a contract manufacturer, you will have someone on your team with the time to troubleshoot for the underlying problem, make the necessary corrections, and return the product to the customer. 

Sometimes you have to spend money to make money. Hiring a contract manufacturer to assist with your electronics assembly processes is an excellent investment that will benefit you in the long run. 

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Topics: contact manufacturers, assembly electronics, Contract Electronic Manufacturers

Who Do You Trust For Your Electronic Assembly Needs?

Posted by Matthew Turpin on Fri, May 09, 2014 @ 07:00 AM

For small to mid-sized electronic companies, making the decision to outsource their assemblypc board repair electronic processes is a bit of a no-brainer. The cost to work with a third-party professional is often much less than it would be to hire a full team of skilled laborers, and the burden of purchasing and maintaining expensive equipment is removed from your shoulders. When you've got an excellent outsource vendor on your team, you can remain competitive with larger-scale industries and grow your business.

The problem, though, is knowing who you can put your confidence in. Who will have the ability to take care of all of your needs - from design to fulfillment services? Who will process your batch orders in a timely manner? Who will construct your PC boards with the highest quality and most affordable parts? All of these questions must be answered before you can hire an outside company to assist with your product's electronic assembly. This post will help you to distinguish the best from the rest so that you can put your confidence in a superior contract manufacturer.     

Put Your Trust in a Contract Manufacturer Who…

…Has Industry Experience

Startup companies are often quite enthusiastic about taking on new clients, and may even offer irresistibly low prices. It's important to remember, though, that experience pays. You should always look for a business that has been handling electronic assembly for years. Don't' hesitate to ask your prospective contract manufacturer how long they have actually been in business, as well as what their hiring requirements are for their employees. Is their team comprised of seasoned veterans? This is always ideal.

…Is Multi-Talented

Even if you initially think that you'll only need a contract manufacturer for the production aspect of the assembly electronic process, you should take the time to seek out a company that is able to handle a variety of related tasks. At some point in the future you may find that your design and engineering team is stuck on a problem with one of your PC boards, or needs some assistance in coming up with a new prototype for a device on very short notice. In situations like these, its good to know that you have someone on your team who can help you out in your moment of need.

…Is Based in Americapc board repair

Taking your business off shore isn't a good idea for several reasons. First, you are reducing the amount of work that your company is producing for American laborers who are in need. Secondly, many overseas contract manufacturing businesses tend to make use of counterfeit components and parts. While this may not seem like that big of a deal at first glance, it can create big problems. If parts used aren't up to US industry codes and requirements, you could be fined and forced to recall your products. A faulty unit as a result of counterfeit parts can also result in a lawsuit or harm to another person. It's in your best interest to stick with an American company that adheres to a higher standard.

…Is Well-Connected

Save money on the parts that you purchase without having to sacrifice quality or safety by finding a contract manufacturing company that has strongly established relationships with suppliers. This will ensure that you will always get the fairest and lowest prices possible for the components required for your boards. 

…Stands Behind Its Work

Never trust a contract manufacturer who doesn't offer a warranty or stand behind the boards that it produces. While some companies may try to sever ties after the assembly and manufacture process, a trustworthy company will offer fulfillment services, troubleshooting, and repair to reduce warranty replacement costs.     

Finding a contract manufacturer that you can trust with your assembly electronic processes isn't as difficult as you might imagine. By seeking out these characteristics, you can have confidence in your partner and in the quality of your products.   

top-10-questions-you-should-be-asking-your-electronics-contract-manufacturer

Topics: Contract Electronic Assembly, contact manufacturers, assembly solutions

Contract Manufacturers Help You Shine

Posted by Matthew Turpin on Wed, Apr 02, 2014 @ 07:00 AM

In case you haven't already noticed, the electronics market is getting more and more competitiveelectronics repair services with every passing year. It really doesn't matter what industry you're working in, either. Whether you're developing high-tech aerospace technology or complex communications devices, you've got to contend with an array of similar products and find a way to stand out. This requires you to be the absolute best in everything from design to marketing and everything in-between. The problem for smaller companies like your own is that you may not have the manpower or resources available to give equal attention to both the creative development side of production, and the actual process of device assembly. If this sounds familiar, contract manufacturers are the solution.

The problem with going it alone

The mistake that many smaller technology-based companies make is spreading themselves too thin. Large businesses may have the money, skilled labor, and resources that are required  to handle the entire production process, but for you, it may not be as easy. 

Your primary goal is to come up with new and innovative products, and sell them to your customers. Through creative thinking and problem-solving techniques, you and your expert team of designers and engineers can develop brand new technology and improve existing products to meet consumer demand and improve the lives of people all over the world. Your sales and marketing team then work to demonstrate the value of your products to the marketplace.

But what about the actual assembly of your devices? The PC boards that give life to your technology are the real "guts" of each gadget, and production needs a great deal of care and attention. Today's consumers are demanding lighter, more compact devices, while in need of faster and more complex units than ever before. Skilled professionals are required to develop boards that can support this type of technology and operate in a way that is safe, efficient, and effective. Is this your forte? If you're like most other business, the answer is likely, "no."

Let us do what we do best so you can do what you do best

For smaller companies that lack the advanced equipment and specific "know-how" required to assemble these types of devices, contract manufacturers can help. After years of hard work and experience, these contract manufacturers are able to quickly and efficiently develop, review, and improve design schematics, in addition to assembling highly complex PC boards, conduct board testing, and make repairs. 

When you can count on the fact that a reliable contract manufacturing company is shoulderingpc board service this burden for you, you are freed up to focus on what you enjoy most and excel at. With your new ability to focus all of your attention on creating products to fulfill the market demand and introducing your devices to the world, you'll be able to stay ahead of the competition. And with expertly assembled and manufactured technology, you'll impress your customer base and grow your business.

In other words, by letting us handle the manufacturing processes that we are so familiar with, you can put all of your energy and resources into doing what you do and love best. Everyone wins.

It's time for you to shine

Trustworthy contract manufacturers like Zentech are in the business of helping you to look good. We're more than happy to do the less glamorous "behind-the-scenes" work of assembling, testing, troubleshooting, and repair PC boards so that you can provide your customers with the highest quality product possible. We want to help turn your ideas into a reality and bring faster, better, safer technology to the masses. When we choose to partner together, we can take pride in our involvement in the advancement of technology and electronics, while giving you the opportunity to shine.

It's time to stop standing on your own and struggling to remain competitive. With the help of contract manufacturers, you can rise to the top. 

Electronic Interconnect Cabling Whitepaper from Zentech

Topics: Contract Electronic Assembly, contact manufacturers, assembly solutions

Contract Manufacturers Play a Role Throughout the Production Cycle

Posted by Matthew Turpin on Mon, Feb 17, 2014 @ 07:00 AM

If you think that electronics contract manufacturers can do little more for your business thanpcb contractors assemble your PC boards, think again. Many smaller scale electronics companies choose to work with a third party manufacturer because of their ability to remain involved throughout the entire production cycle. Regardless of where you are at in designing or manufacturing your products, you would be surprised by the level of assistance a contract vendor can offer. From start to finish, you can take advantage of just as much help as you require. Take a few moments to consider all that contract manufacturers can do for you; you'll wonder why you waited so long to work with one.      

Design  

Without a flawless design plan, your boards will not be able to keep up with the competition. The demand for more compact yet increasingly complex and efficient electronics devices is on the rise, and your units need to fit the bill if you hope to remain in business. On top of this, the boards must adhere to industry standards and meet your client's precise needs. Contract manufactures can help to shoulder some or all of this burden for you, ensuring that your board design will meet product requirements, assisting with system and circuit design, developing algorithms, coming up with solid test strategies, creating and managing documentation, adhering to industry standards, etc.  

Re-working  

Perhaps your in-house design and engineering team has developed a board, but it just isn't quite living up to your expectations. Maybe there's a design flaw that is causing the unit to not function as it should (or at all), or it could be that the board simply isn't operating as fast or efficiently as you had hoped. In yet another instance, your boards may be costing you too much money to produce. Regardless of the issue, a contract manufacturer can review your current specs and help to pinpoint problem areas. This can help you to improve your boards, decrease your expenses, and improve your reputation with your customers.  

Manufacturing & Assembly  

It should go without saying that contract manufacturers can help to speed up the process of actually assembling your boards in a way that is still precise and accurate. By making use of the latest and greatest tools, equipment, and technologies, your third party manufacturing company can develop high quality products at a fraction of the time and cost that would be required of you. Robotic arms and automation ensure that all steps are completed to your client's exact specifications. The best part is that you don't actually have to worry about purchasing, housing, or maintaining the equipment on your own.  

Testing  Contract Electronic Assembly

Regardless of whether your product was developed by you or by your contract manufacturing service, the third-party service should have the ability to test and troubleshoot even the most complex analog, digital, or RF products. By testing the units early on, you can quickly nail down any issues, analyze for trends, and correct major issues before large batches of defective boards have been produced. This will save you money in the long run.  

Troubleshooting & Repair  

Should there ever be a problem with one of your PC boards, you need to be able to determine the root cause and address it. While some electronics manufacturing services will only create the board and not provide you with the design specs or further services, a reputable company will be happy to troubleshoot the issue. In most cases, the problem can be traced back to one malfunctioning component or a relatively simple fix. By taking the time to systematically test for what is going wrong, you can prevent the need for replacing the entire unit and losing money.    

No matter what specific type of assistance you would like, contract manufacturers can make a huge difference for your business. Are you ready to partner up with a reliable manufacturing company to better your business in 2014?

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Topics: contact manufacturers, pc board assembly, PCB Repair Services

Contract Manufacturers: More Than Meets the Eye

Posted by Matthew Turpin on Wed, Feb 12, 2014 @ 07:00 AM

Contrary to the name, contract manufacturers actually do a lot more than "just manufacturing". pc boardsAlthough contracting with a third party electronics manufacturer is certainly ideal for businesses looking for a partner to shoulder the burden of production, the reaches of a great manufacturing company's services go far beyond that. In fact, those who make the decision to work with contract manufactures can reap a host of benefits. In this post we will explore some of the many services that the best third party electronics manufacturing businesses have to offer.

Design Services

Regardless of whether you are in need of a contract manufacturing company to completely design a board from scratch or to simply review the existing design plans that your team already has in place, you will find exactly what it is that you are looking for. Expert designers and engineers with years of industry experience can make use of the latest and greatest technologies to help you develop the greatest board possible, to give you a competitive edge in the marketplace. When looking for a contract manufacturer, look for a business that offers design services such as:

  • Review of product requirements

  • System design

  • Circuit design

  • Mechanical design

  • Embedded software (firmware)

  • Algorithm development

  • Test strategy

  • Documentation creation and management

  • Sustaining engineering

Your contractor should be able to utilize these services to help you to customize a solution that will fit your program's specific requirements.

Design Re-Working  

There may be times when your board design works "well enough", but isn't performing up to the standard that you had hoped for. Perhaps it is not operating as quickly as you would like, or is not as efficient or effective as that of your competition. In these situations, contract manufacturers can step in, assess your design, and help you to find ways to re-work it in such a way that you achieve your desired results. This may also involve scaling down the amount of parts and components that are required for a particular board, which may not only improve performance, but can also significantly reduce your costs.  

Supply Connections  pcb assembling

After spending years in the electronics industry, contract manufacturers have often established solid and long-lasting relationships with various suppliers. This can work to the benefit of electronics companies in several ways. First, you will be able to enjoy the peace of mind that the components that you utilize for your PC boards will be of the highest quality. This means that your products will meet industry standards, and will fully satisfy your clients. Secondly, you will get better deals on the parts that you order. Finally, you may find that you are connected with system components more quickly than ever before, speeding up production.  

Testing  

A reputable contract manufacturer will always have processes in place that will enable them to properly test your boards for operability, functionality, and efficiency. This will prevent a faulty batch from being shipped out to a customer and giving your business a bad reputation. It will also cut back on the costs of recalling or re-producing an entire defective batch.  

Compliance  

Not just any third party manufacturer can produce your PC boards. In order for you to receive a safe and high-quality product, your manufacturing partner must adhere to industry standards, complying with all regulations.  

Repair  

In most cases, when something goes wrong with a PC board, it can be traced back to a single faulty component. Instead of wasting money on entirely replacing a board, then, contract manufacturers can take the time to troubleshoot for the issue and make the repair in a way that is far more cost-effective. This satisfies customers and helps your business to save a lot of money in the long run.  

Don't limit your idea of contract manufacturers to only production value. By taking advantage of all of the services offered by your outsource partner, you can significantly improve your business and thrive.

Electronic Interconnect Cabling Whitepaper from Zentech

Topics: contract electronic manufacturing, Contract Electronic Assembly, contact manufacturers