Contract Electronics Manufacturing and PCB Assembly Blog

EMS Electronics Create The Perfect Way To Bring Your Product To Market

Posted by Matthew Turpin on Thu, Dec 04, 2014 @ 07:00 AM

 EMS ElectronicsWith the explosion of Internet technologies and global shipping, there's a market for devices today that's unmatched at any time in history.  Global demand for electronics is skyrocketing, and there's plenty of opportunity for a company to grab a piece of the market.

The issue is bringing a product to market at all.  Electronics development is expensive, and few companies have the resources in-house to design, prototype, and test potential products before release.

That's where Electronic Manufacturing Services come in.  EMS electronics shops can work with you to create the product of your dreams, while guiding it through every stage of the development process.  In many cases, they can even provide post-sale support to final customers.

This makes it easy for any company to jump into consumer or business-class electronics.  Just see everything you're buying when you partner with an EMS electronics designer:

Six Great Benefits From Hiring Electronic Manufacturing Services

1 - Design-to-spec

A quality EMS firm will have dedicated electronics engineers on-staff who are ready to design products to your specifications.  They'll have access to a world of components and official standards groups and can quickly design virtually any product that's possible with today's technology.

2 - Design refinement

If you already have an electronics designer, that's not an issue.  An EMS can take existing schematics and refine them to suit modern manufacturing facilities.   Because these groups have access to top-of-the-line electronics assembly lines, their designers can usually refine outside designs to incorporate newer, better assembly technology.

The result is a design that's better before it even gets to prototyping.

3 - Prototyping

Electronic product design is not a one-and-done process.  A well-designed product may require a dozens prototypes to refine usage issues or eliminate unexpected design flaws not evident in the schematics.  

Product testing is another major part of this process.  EMS firms have the facilities necessary to stress-test your products and ensure, for example, that they're strong enough to stand up to the rigors of living in someone's pocket.  These testing procedures can also be made as stringent as is necessary for the target audience.  As an obvious example, a product designed for children has to be sturdier than one designed for adults.

EMS services can guarantee this happens.

4 - Optimal manufacturing consultationsEMS Electronics assembly

A modern EMS firm will consult with you on your business model and your distribution plans to create an assembly system that optimizes your expenditures.   If you're planning multiple variations on the same product, for example, they can work with you to predict demand and minimize the expenses associated with multiple product lines by consolidating component buys.

5 - Guaranteed supply chain oversight

One of the big -and largely unspoken- dangers of working with electronics manufacturers, especially those overseas, is keeping control of your supply chain.  Many companies who've partnered with groups overseas have learned, too late, that oversight is extremely hard to achieve.

A reputable EMS must be able to stand by the quality of the components they use.  They utilize end-to-end parts tracking that guarantees every component is legitimate.  This is vital for you to maintain your own reputation as a business.

6 - Post-sale support

Who could possibly be better at supporting a product than the group that designed it?  Many EMS groups now offer post-sale support and fulfillment services, integrated into the overall contract.  This also brings you better optimization and control of your support fulfillment services, since manufacturing can be planned around likely support needs.

Electronics Manufacturing Services Bring End-To-End Benefit

There's no reason to go it alone in today's electronics market.  A quality EMS electronics firm at your side can create better products, which are better suited for your customers, at lower overall costs at every step.

Ready to learn more?  Zentech is one of America's premiere domestic support partners.  Contact us today for a free consultation on your product or design needs! 

 

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photo credit: rfranklinaz via photopin cc 
photo credit: William Hook via photopin cc

Topics: ems electronics, Contract Electronic Manufacturers, Electronic Manufacturing Solutions

Electronic Manufacturing Services Industry Is Booming, How You'll Benefit

Posted by Matthew Turpin on Fri, Mar 07, 2014 @ 07:00 AM

After years of struggles, the electronic manufacturing service industry is making a huge comebackElectronic Manufacturing Services Industry in America - and business is booming. As the consumer market becomes more and more dependent on smart electronic devices, those working within the high-tech sector can expect to be kept extremely busy. And with the United States and other countries around the world beginning to really emerge from the recession, the growth in this area will only continue.

So what does this mean, exactly, for your business? What can you expect from this shift in the overall outlook for the electronic manufacturing services industry? By delving into the topic a little bit deeper, it's easy to see that the benefits are many.

4 Ways that a Booming Electronic Manufacturing Services Industry can Benefit You

The fact that the electronic manufacturing services industry is picking up should be very exciting news for those who are involved with this particular sector of the American marketplace. Small to mid-sized electronics businesses can expect to enjoy numerous advantages as the direct result of a flourishing market. Here's a look at 4 of the biggest perks that electronics companies can expect:

1. Creative Inspiration

With such a strong focus on the evolution of today's technologies, there has never been a more exciting time to work within the electronics industry than right now. Designers and engineers can allow their creative juices to flow freely, as they work up exciting new concepts and schematics for their customers. With each new product that hits the market, additional doors are opened for industry professionals to experiment and embrace brand new opportunities.  This means that more and more electronics workers are learning to think outside of the box and imagine something totally different and revolutionary. The sky is truly the limit.

2. Innovative Processes

Technological advances are also creating a need for electronic manufacturing services industry professionals to develop new, innovative processes for designing and developing products. Although devices are becoming more and more advanced, they are also continuing to grow smaller, more compact, and more lightweight. This can present certain design and construction challenges for manufacturing companies. In order to allow technologies to continue to grow, industry professionals are coming up with solutions that simplify manufacturing processes, making it possible for designers to be even more creative with their concepts, and allowing electronics companies to save time and money during product development.

3. Increased OrdersElectronic Manufacturing Services

One of the most obvious benefits of a booming electronic manufacturing services industry is that it creates a huge influx of new orders and business for electronics companies. And because the industry is now making its way back to American soil, this creates even more exciting opportunities for U.S. based businesses. Consumers who are looking to buy American products will turn to companies like your own for handling their needs. The increased volume of work, paired with the reduction of production costs will help businesses in our own country to thrive on an economical level once again.

4. American-Based Partnerships

The fact that the electronics design and manufacturing sector is doing so well in the United States means that American companies can take advantage of the ability to forge strong partnerships with other American companies. The businesses which supply system components and parts will have the ability to connect with electronics companies and manufacturing services, offering units that comply with industry standards while being very reasonably priced. Electronics companies will also have the option to reach out to contracted electronic manufacturing service (EMS) providers for assistance in handling their increased workloads. These American EMS companies can further improve product efficiency and quality, while reducing costs.

Although the electronic manufacturing services industry is not quite fully restored to its pre-recession glory, it is certainly headed in that direction - and very fast. Be sure to take advantage of this exciting time and allow your business to reap the benefits of this turnaround.

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Topics: electronic manufacturing services industry, Electronic Manufacturing Solutions, electronics manufacturing services

Have A Problem? Electronic Manufacturing Solutions Can Solve It

Posted by Matthew Turpin on Wed, Dec 04, 2013 @ 07:00 AM

Every business faces problems from time to time, but the trick is to find the best and most cost Electronic Manufacturing Solutionseffective way of resolving those issues. In some cases, you may find that this involves thinking outside of the box, and looking to a third party for assistance. Regardless of how big or small your electronic's company's troubles are, professional electronic manufacturing solutions can handle them for you. Here's a look at a few of the many problems that electronic manufacturing solutions can assist you with.

Problem #1 - You need to develop a product prototype - Fast

Here's the scenario: you've got a prospective new client who needs you to develop a working prototype, and right away. Unfortunately, you've got other deadlines to meet and projects in the works, and simply don't have the time or manpower to take care of everyone's needs. What do you do? By enlisting the help of a third party contract manufacturer, you can bring your new client's vision to life and gain their business without putting anyone else on the back burner.

Problem #2 -You're stuck on a design problem

Design flaws can be tricky.  Sometimes a problem with the original schematics can result in a board not working properly, or not as fast as you'd hoped, or could ultimately cause the product to fault. When your design and engineering team are too close to a project, though, they may struggle to see an obvious problem that is right underneath their noses. By bringing a fresh set of eyes on the job, you can pinpoint problems faster, re-work your designs, and provide your clients with the best boards possible.

Problem #3 - You can't keep up with your workload demands

Having too much work can be a problem in and of itself. To keep up with your client's needs, you may need to solicit the help of an outside company to take over some of your projects.

Problem #4 - Your equipment is lacking

Many "underdog" electronics companies have a rough time keeping up with their large scale competitors. Big corporations may have the means to purchase and maintain the most advanced equipment and machinery, but if you're a smaller businesses, this could break your budget. That doesn't mean, though, that you shouldn't be able to make use of the latest and greatest manufacturing technologies when constructing your products. Professional electronic manufacturing solutions providers are able to help you take advantage of the most state-of-the-art equipment without the need to purchase, store, or care for it.

Problem #5 - Your production costs are too highmanufacturing services

Does it ever feel like it is simply costing you too much money to manufacture your circuit boards? In some instances, this may be due to the fact that your design schematics are actually including more components and parts than what is actually necessary. In other situations, it could be because you're not getting the best deals from your suppliers. In either case, professional electronic manufacturing solutions can help. These contract manufacturing companies have the knowledge and experience that's needed to help you design your products more efficiently and affordably. In addition, these companies also have established reputations and relationships with the best suppliers, meaning more savings on system components.

Problem #6 - You're spending too much on warranty replacements

If your solution to faulty or defective boards is to simply scrap the original device and provide your customers with a new one, you could be costing your business a lot of money. Unfortunately, many smaller electronics companies don't have the time or resources available to take the time to troubleshoot boards and make the necessary corrections. By contracting with a third party, though, you could start to save significantly by only replacing the unit's failing components or fixing specific issues, as opposed to replacing the entire board.

How could a reliable electronic manufacturing solutions provider help to solve your problems and improve your business?

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Topics: manufacturing services, PB board assembly manufacturer, Electronic Manufacturing Solutions

No Problem Too Big For Electronic Manufacturing Solutions

Posted by Matthew Turpin on Fri, Nov 15, 2013 @ 07:00 AM

Regardless of the specific industry, every business faces its own unique sets of problems and Electronic Manufacturing Solutionschallenges. For those in the technology sector, though, electronic manufacturing solutions can be found by contracting with a third party design and manufacturing company. No matter how big the issue may seem to you, a professional electronic manufacturing solutions provider can help you to overcome it and succeed. Here's a closer look at some of the most common problems in the electronics industry, and how they can be resolved.  

Problem #1: Design Troubles 

If you're having trouble with the development of design schematics for a particular product, or are stuck on a design flaw, you and your team could end up putting a lot of time and energy into looking for a workable solution. Unfortunately, time is money, and sometimes you may not have either. By bringing the expert designers and engineers in from a contract manufacturer, you will be able to resolve your issues much faster, and in a way that is as efficient and cost-effective as possible.

Problem #2: Time Crunch

What happens if a client is in need of project fulfillment in a hurry? Whether they are looking for plans, a working prototype, or a completed batch order, you may find yourself stressing about your ability to complete the job on time. In cases like these, reliable electronic manufacturing solutions companies can step in and save the day. By taking some of your work off of your hands, you can cater to all of your customer's needs without falling behind or missing a deadline.

Problem #3: Labor Shortage

In another scenario, you may find that for one reason or another, you do not have the manpower necessary to complete a job. Perhaps your company is just starting out and you don't have many employees, or maybe two of your top designers are away on vacation. In any case, you may find yourself in a position where you need a little outside help from electronic manufacturing solutions.

Problem #4: Inadequate Equipment

Don't have the right machinery, technology, or equipment that you need in order to make the best and most precise PC boards possible? Not a problem. The beauty of contracting with an electronic manufacturing solutions provider is that they remove the burden of purchasing and maintaining equipment from you. This means that you can take advantage of state-of-the-art manufacturing processes without spending the money.

Problem #5: Production Costs

When your production costs are too high, your whole business struggles. It can be difficult to find ways to lower these costs, too, when then makes it nearly impossible for your company to actually grow. Contract manufacturers can help you to save money in a multiple ways. First, evaluating your plans can help you to remove the amount of parts and components required to develop your products. In addition, warranty losses can be reduced by troubleshooting and repair.

Problem #6: Supplier Issueselectronics repair services

Smaller or newer electronics companies may find that they struggle to develop strong relationships with suppliers, and thus, do not receive the best quality or deals. Established electronic manufacturing solutions providers can help you to work past this issue, as they utilize fair, industry-compliant suppliers.

Problem #7: Faulty Equipment     

If something goes wrong with one of your products, you may not have the time or manpower required to address the underlying issue and correct it. Because of this, faulty devices may be thrown out and replaced by new ones. This, however, can be much more expensive than a simple repair. Find a contract manufacturer who can troubleshoot and fix boards in order to keep customers happy and to reduce your overall costs.

There's never any need for you to allow your problems to hold you back. When you make the decision to contract with an expert electronic manufacturing solutions partner, your business will be able to operate better than ever before.

Selecting an Electronics  Manufacturing Services Provider? Ask the RIGHT Questions>>

Topics: electronic manufacturing company, Electronic Manufacturing Solutions, electronics manufacturing service

Creating Electronic Manufacturing Solutions

Posted by Matthew Turpin on Fri, Nov 08, 2013 @ 07:00 AM

Like all other businesses, yours has probably been faced with challenges and obstacles from Electronic Manufacturing Solutionstime to time. Although there are many instances in which these problems can be overcome in-house through a little resourceful thinking, it is important to have the ability to recognize when a solution cannot be found on your own. It is the companies who possess the foresight to anticipate issues and form alliances with a qualified contract manufacturer who generally find the most success.

Paired with the expertise of a contractor, you and your team will find that it is much easier to create effective electronic manufacturing solutions for your every need. Here are a few challenges that your company may be faced with, and how working with a contract manufacturer can help you to resolve them quickly.

Creating Electronic Manufacturing Solutions for 4 Common Problems

Even though every business will experience its own unique set of problems, there are some that are fairly common across the board. While a good contract manufacturer will be able to help you find electronic manufacturing solutions for these issues, a great one will also be happy to provide you with customized solutions that are tailor fitted to your exact needs. To get you started on your journey toward finding the best contractor for your company, look for an industry leader who can create the following solutions to four common problems:

Solution #1: Improve design efficiency

There's an old adage that encourages us to never stop striving toward improvements until "the good is better, and the better, best". Regardless of how good you think your PCBs design schematics are right now, there is always room for growth. Too often, in-house design and engineering teams begin to settle for the status quo, believing that there is no way to make their devices even greater. By requesting the help of a contract manufacturer, you can get an outside perspective on your design plans from experts who have been working in the industry for years. These professionals can help to quickly spot problem areas, and suggest solutions that would help you to create a faster, more efficient product that costs less to produce, and is more compact.

Solution #2: Comply with industry standards

For smaller businesses, or start-ups, it can be difficult to attempt to keep up with the demands of design and production, as well as staying current on all of the latest industry standards. It can also be tempting to cut corners to save time, or to order counterfeit parts from an overseas supplier as a means of cutting down your costs. Contract manufacturing companies can help you to produce your devices quickly, affordably, and in a way that is completely on par with industry regulations and standards.Electronics Contract Manufacturer

Solution #3: Free up capital and space

Although machinery is obviously a necessary part of manufacturing PCBs and other electronic devices, this type of equipment is also very expensive to purchase and maintain. On top of this, the machinery takes up a lot of space in your facility. Your electronic manufacturing solutions provider should be able to shoulder this burden for you. By producing your devices with their equipment in their facility, you can save space in your building, and free up some extra capital.

Solution #4: Boost customer satisfaction

To keep customers coming back, you must be able to continuously impress them. A partnership with a manufacturing contractor can help you to create more advanced boards, produce devices faster, all while cutting down buyer costs. Electronic manufacturing solutions should also extend to exemplary fulfillment services. By taking the time to troubleshoot and repair faulty or malfunctioning boards, your manufacturing partner can help you to properly care for your customers through every step of the process. 

What challenges has your business had to deal with? Could a third party contractor have helped you to create faster, better electronic manufacturing solutions for those problems?

Selecting an Electronics  Manufacturing Services Provider? Ask the RIGHT Questions>>

Topics: electronic manufacturing services industry, Electronics Contract Manufacturer, Electronic Manufacturing Solutions

Creating Electronic Manufacturing Solutions

Posted by Laura Austin on Tue, Mar 19, 2013 @ 07:00 AM

Finding new ways to make your manufacturing even more efficient and cost effective doesn'telectronic-manufacturing-solutions have to mean doing tons of paperwork and data gathering to find all of the perfect solutions. Sometimes those solutions are staring you right in the face and all it takes is utilizing them for your own projects. This is especially true for electronic manufacturing solutions, as people continue to rise the demand of electronic manufacturing and practically everything continues to become dependent on electronics. 

In order to keep up with all of that demand, you need to be able to change your efficiency and budgeting as fast as possible. And to help with that, here are some assembly solutions you can consider right now.

US-based Manufacturing Companies

The comeback kid for the next few years is going to be manufacturing jobs in the United States, especially in the electronics industry. Apple has already brought back part of their manufacturing workforce from China to the US, and other big name electronic companies are sure to follow suit. However, there are some electronic manufacturing companies that never left and continue to provide quality and inexpensive services to their clients, and these are the exact companies perfect for your electronic manufacturing solutions.

What exactly can you expect from a US-based electronic manufacturing business?

  • Quality components and parts being used in every single batch order, which lessens the risk of potential counterfeit or faulty parts that are common overseas. You don't have to worry about the hazards of lower quality materials when everything is operated in the United States.
    electronics-manufacturing

  • Direct contact and easy communication with the staff producing all of your orders, without having to deal with Time Zones halfway across the world. Get the answers you need, right when you need them.

  • Better bang for your buck, contrary to what you might believe. Overseas manufacturing might have worked in the past, but, it is becoming increasingly better and cost efficient to bring everything back home for both the manufacturers and buyers.

Any US-based electronic manufacturing company can provide the best solutions to fit your individual needs, but it takes more than just the things stated above. Finding the highest rated manufacturing company takes time and research and figuring what exactly you want to see from your professional partnership.

First, you must figure out what kind of electronic manufacturing solutions you are in need of. From there, you can short list certain companies and find the perfect fit. Some requirements to consider are fast turn-around, inexpensive prototyping, and compliant testing for all of your orders.

PCB-manufacturingTransparency In Business

People talk of transparency in business all the time, especially now that customers have the freedom to voice their opinions of companies publically on social media websites. That is why it's very important for any kind of company, even an electronic manufacturing one, to have an open and transparent relationship with all of their clients.

This also provides the best kind of solutions for you, because everything can be understood and known up front on what is expected from the work involved. You will know what kind of processes all of your components will go through, the kinds of people working on them, and the exact cost so you don't go way over budget. Solutions go hand-in-hand with transparency, both need each other to thrive, so find yourself a company that believes in transparency in business for the best results.

Topics: contract electronic manufacturing, pcb assembly, Contract Electronics Assembly, Electronic Manufacturing Solutions

No Problem Too Big For Electronic Manufacturing Solutions

Posted by Laura Austin on Sat, Mar 09, 2013 @ 07:00 AM

If you're looking to bring a new piece of electronic wizardry to market, this is a fine time to do it. The market is recovering, and despite the shaky economy over the last few years, electronic-manufacturing-solutionshandheld devices and various other bits of electronics have continued to sell quite well. It seems plenty of people are willing to find room in their budget for smartphones and other gadgets, even with times being tough.

Even better, the global explosion of electronic manufacturing solutions means that you have -literally- a world of choices in how your new product gets manufactured. The days of doing it in-house are long gone. Whether you're looking at 1,000 units or 1,000,000, there are electronics manufacturers out there who can get you through any job, no matter how big.

That said, this is not a one-size-fits-all industry. Many of the electronic manufacturing solutions out there currently, especially the ones with PCB board assembly overseas, may not be able to help you through problems in the process. You need an electronics assembly firm that can help you at every step in bringing a new product to market, rather than simply churning out product.

Get Help On Your Big Jobs With Electronic Manufacturing Solutions

With many firms, all they offer are pure manufacturing services. You give them specs or a prototype, and they manufacture it for you. That's it. The success of the product depends
solely on the specs you provide and, should there be problems afterwards, you have to handle all post-sale support too.

However, there is an alternative. With a full-service electronics assembly firm, you can get
electronic-manufacturing-services the help you need every step of the way.

For example, there's a good chance that your own engineers haven't designed your piece to take advantage of the state-of-the-art in PCB manufacture and assembly. If you pick an electronics manufacturer who offers design services along with manufacturing, they can often reduce your component usage or otherwise streamline the design, saving you money and lowering your final price point.

Similarly, by utilizing testing services beforehand, you can often save yourself plenty of headaches later on. Testing can identify potentially problematic components and replace them with better solutions, as well as ensuring you meet all regulatory requirements in the territories you'll be selling in. Otherwise, you may only find out that your gadget doesn't meet FCC standards after that load of 10,000 units is already delivered.

You should also consider the back end. Who do you think is going to be more diligent in
manufacturing your product: A company that only handles manufacturing, or one which also offers post-sale fulfillment services?

Not all the electronic manufacturing solutions go that extra mile, but when you find one that
PCB-manufacturingdoes, you can be a bit more assured of receiving quality products. If your manufacturer handles their own repairs and replacements, they have a direct personal interest in making sure everything that comes off their assembly lines works right the first time.

Electronic Manufacturing Solutions Make Electronics Simple

You have a business to run. You shouldn't also have to worry about overseeing every detail of your manufacturing processes. By picking the right electronics manufacturer to partner with, you'll be doing more than simply outsourcing your manufacturing to the lowest bidder. You'll be getting a full range of services which are all aimed at ensuring you get the best possible product to put on store shelves.

If you'd like to learn more about how a full-service electronics assembly firm can get you through the biggest of jobs, just contact Zentech and we'll tell you all about it!

Topics: pcb assembly, manufacturing services, PCB manufacture, Electronic Manufacturing Solutions, outsourcing manufacturing