Contract Electronics Manufacturing and PCB Assembly Blog

8 Things To Look For In An Electronics Manufacturing Service

Posted by Matthew Turpin on Thu, Feb 19, 2015 @ 06:00 PM

Electronics-Design1Are you looking for a superior electronics manufacturing service to contract with in the new year? If so, you're probably already well aware that there are numerous businesses that offer design and manufacturing services for you to choose from. Being able to differentiate between the best manufacturers and those that are sub-par, though, can initially seem tricky. If you're not exactly sure what it is that you should be looking for, you may not even know where to begin in narrowing down your options. In order to help you make the best and most educated decision possible, we've put together these eight factors that you should insist upon before hiring an electronics manufacturing service.    

1. Industry experience  

First and foremost, it is always in your best interest to hire a contract manufacturing company that has an extensive history in the electronics industry. Those businesses that are well-established can be counted upon to provide high quality work, and will take pride in each board that they design and produce. Don't hesitate to ask your prospective manufacturer about how long they have been in business, and what their criteria is for hiring employees.  

2. Design capabilities  

In addition to providing customers with an electronics manufacturing service, your outsource partner should also have the ability to help you throughout your design processes. Whether you are starting completely from scratch, or simply need a fresh set of eyes to review your current specs, the best manufacturing companies can help you to streamline your plans and make them as efficient and effective as possible.  

3. Advanced technologies  

What type of tools, machinery, and equipment does your prospective electronics manufacturing service utilize? It's in your best interest to choose to give your business to a company that takes advantage of all of the latest technologies to ensure that your products can be developed in such a way that they remain highly competitive in the marketplace.  

4. Industry compliance  

Never work with a contract manufacturing company that does not adhere to the most current industry standards. In addition to complying with various industry rules and regulations for design and manufacture, your partner company should be willing to comply with your specific standards for production.  

5. Environmentally responsible  

The best electronics manufacturing service providers will always take the environment into consideration. Make sure that your prospective manufacturer is Restriction of Hazardous Substances (RoHS) compliant and can help you convert any of your board's specific designs to an RoHS compliant plan. Not only will this protect our earth, but it will also improve your image with your customers.  

6. Product testing  electronics industry

Your contract manufacturing service should never be satisfied with simply producing a batch order of PC boards. Testing should always be completed to ensure that each unit produced is up to par, and is highly functional and performs as expected. Testing the products for any design flaws or issues can help you to analyze trends and catch major production errors without causing you to waste an excessive amount of time or money.  

7. Supply chain management  

Not all supply chain solutions will work for all electronics companies. Because of this, your contract manufacturer should have sourcing agreements for components and commodities from all around the globe, and be willing to meet your needs pertaining to contract requirements, preferred vendors, sourcing restrictions, etc.   

8. Fulfillment Services  

It's never a good idea to choose an electronics manufacturing service that does not take care of your needs post-production. A great company will offer fulfillment services including troubleshooting any faulty PC boards and making the necessary repairs before returning them from their depot. In the end, this will save you a lot of time and money on labor or on warranty replacement units.    

Get the very most out of your electronics manufacturing service in 2014. By insisting on this set of criteria, you can easily pick out the best from the rest.

 Electronic Interconnect Cabling Whitepaper from Zentech

Topics: Electronics Manufacturing Services Industry, electronics manufacturing service

Electronics Manufacturing Service: Making Older Factories New

Posted by Laura Austin on Tue, May 21, 2013 @ 07:00 AM

There are many factors to consider in electronics manufacturing service, and many have to do with the changing trends in technology, applying the latest methods of manufacturing, using the latest components and keeping up with greater complexities in design. Many Designers are attempting to meet the market demand in producing compact devices that are manufactured in the confines of a smaller volume yet hold all the features of former designs, a feat which is hard to accomplish without the right kind of manufacturing support and theelectronics-manufacturing-services flexibility to meet design complexities at a minimum cost.

  • Design Changes

Every user out there desires that the electronic component they are currently using be smaller, lighter, and carry more features. As a manufacturer, your support lines are probably giving a lot of feedback on what your consumers think about your electronic product and what they might desire to be changed or added as a feature. Following significant feedback, a lack of response could lead to the loss of a valuable market segment, which could be the difference between the success or the failure of the product design. It can be a costly affair to integrate recommended changes and yet meet the profit margin your company needs to break to the next financial quarter. Without the right kind of electronics manufacturing service, you may lose the market support altogether. The right kind of service can get you response you want to give to your customers in maintaining the valuable relationship that keeps your products selling.

  • Design complexities and User Satisfaction

This may be the most difficult feat to achieve when a design is upgraded to certain complexities that would lead an in-house manufacturing department to make costly capital investments that do not guarantee any profitability. When employing a Contract electronics manufacturing service, you do not have to make any costly investments, all you need to do is to ensure a sound design, no matter the perceived complexity. Using the newest components in miniaturizing the product or creating a whole new template for the same design is not the challenge you will be dealing with, your concentration will be fixed on keeping your customers coming back and restoring their confidence on the device as you implement upgrades to their satisfaction. Users tend to look at technology as a black box, they only want so much of it, but they want the solution to accomplish all their requirements.

  • Implementing the Latest Technologies

In using contracted electronics manufacturing services, you do not have to make significant infrastructural investments as we will do it for you. Every year, there are new regulations tomanufacturing-assembly be met, new technological advancements to be implemented in obtaining the desired quality and lead-time for each electronic product. There are relationships to maintain with each component manufacturer, especially when they are specialized and patented for specific tasks. Keeping up with these trends can be a daunting process, and might require the support of an entire department in making process successful and profitable. Allowing the service to handle this will let you work in the flexibility of deciding profit margins with little change in investments, predictable spending and quantifiable investments in new ventures

  • Quality Constraints

Local regulations are insistent on quality in protecting the consumer, and no matter how extravagant the requirements can be, it is necessary in meeting them, not only to be recognized as a leader in the electronic manufacturing segment, but with trusted and quality assured products. The services we offer come with complete compliance to all local regulation codes, making your company the most compliant and quality assured company. Your design specification and are assured of quality with the final output following our rigorous efforts in maintaining the quality of the materials, the process and precision in meeting the design specifications. 

Topics: manufacturing services, Electronics Manufacturing Services Industry, quality services

Electronics Manufacturing Service: Making Works Work Optimally

Posted by Laura Austin on Tue, May 07, 2013 @ 07:00 AM

Making sure everything is working within your own works doesn't have to be a frustrating, time consuming and expensive endeavor that leaves you with a bad experience with your electronics manufacturer. You can get the right kind of service that fits to your needs, not to the mold of what the manufacturer tries to fit you into--all with saving money and still getting the same high quality you would find with a top notch electronics manufacturing service.electronic manufacturing services

So, how can you achieve the same quality of service without having to sacrifice even more? It's relatively easy, especially when you know these easy steps and tips toward better electronics manufacturing.

Extra Testing

While most manufacturers will do the normal routine of testing your batch order, do they test all of the tests on top of it all? When looking for the right fit when it comes to the company that manufactures all of your goods, you want to find a company that will take the time to make sure everything is absolutely certain to work and won't go for broke when it's in your clients hands.

If something doesn't go right the first time, your manufacturer should be testing until it does. If they aren't and you find problems on your end, then it's time to give them the boot and look elsewhere immediately. You don't want to have a bigger crisis on your end because extra precautions weren't put into place.

Pre-Design Planning & Consulting

Engineers with manufacture companies offering top notch electronics manufacturing service are going to know right at the beginning what exactly your batch order will need when it comes to components and levels of detail to keep everything working. They can also give the best advice on what kind of implementation can work, on top of helping with the design process if you don't have blueprints you're set on just yet.

The design phase before any assembly and manufacturing is started happens to be one of the most important stages that shouldn't be taken lightly. Be able to confidently know what kind of design and assembly process your order is going through right at the get-go, leaving behind the guess work of how your products will turn out at the door.

Best Components Used In Assembly

Not all manufacturing companies are built the same way, which is why you need to make electronics manufacturingsure where all of their components are coming from. An electronics manufacturing service will always provide the best in the best when it comes to all of the circuit boards, screws, and anything else in your electronics. 

Unfortunately, not all products are made with quality components and that can mean electronics that short circuit, give out, and can even do bigger damage that can cost thousands of dollars in repairs. It reflects poorly on your business, too. Which is why your electronics manufacturing company needs to be honest in where they source their components and only provide the highest quality to you.

Manufacturing needs to uphold the highest quality, ensuring that everything works for you from design phase all of the way to final roll out of your batch order. This means being able to find a transparent and professional electronics manufacturing service that won't give you the run-around or less than stellar results. 

Be ready with the right kind of knowledge and don't be afraid to ask questions to really get to know the manufacturer. These are your products and designs, so take the time to find quality instead of quantity.

Topics: manufacturing services, Electronics Manufacturing Services Industry, quality services

Manufacturing Services Delivered Cost-Effectively

Posted by Laura Austin on Thu, May 02, 2013 @ 07:00 AM

If your business is like many others, you may have taken a bit of a financial hit throughout the course of the past several years. It's no secret that the economy has been struggling which is why contract manufacturing services have become so popular. These types of services allow companies like your own to contract with a third-party manufacturer to design and/or produce goods and services for you. 

Although electronic contract manufacturing services are available in a number of industries (ie: food, pharmaceutical, computer development, etc.) it is the high demand for electronic products inmanufacturing services the defense, industrial, medical, and consumer arenas that has created such a surge in the need for Electronic Manufacturing Services (EMS). But why would you trust another company to create your complex electronic products? Here's a look at a few of the many ways in which electronic manufacturing services can decrease your budget and increase your bottom line.

  • Get It Done Right... The First Time

When you need to design and build electronics, you have two options: you can either complete the project in-house, or you can outsource to a contract manufacturer. Although the idea of crafting your own products within your company may seem like the most appealing prospect, it's not always the most pragmatic. If your corporation needs to produce mass quantities of complex electronics, it's very easy for mistakes to be made which could hinder customer relationships or give your electronics a bad name.

Often, your best bet is to provide the specs to highly qualified professional manufacturing services and allow them to do the heavy lifting. Before handing off your project to an EMS, however, it's prudent to do a little investigative work. Ask for customer testimonials and find out what the company's methods are. Some low-cost electronic manufacturing solutions use counterfeit parts that could destroy your reputation. Taking the time to dig up the dirt on your manufacturing service now will pay you back in quality later. 

  • Save Time & Effort

Time is money, and when your staff are required to spend days designing your product, creating the specs, manufacturing the electronic equipment, testing it, etc., you might be surprised to find how quickly the costs add up. Why not eliminate all of these steps and let an expert EMS company take care of it for you? Our team has been in the business of perfecting electronics since 1998 and are able to deliver precise products in a much smaller window of time and with a fraction of the hassle. The initial investment in working with electronic manufacturing services will pay you back tenfold as you save money on paying for an in-house team to work on the product. 

  • Stop Paying For Equipmentelectronic manufacturing services

In order to create high-quality electronics in-house, your company must stay ahead of the curve will all of the most state-of-the art equipment and design/manufacture technologies. And because technology is always evolving, you could find yourself continuously upgrading your equipment and ultimately shelling out a lot of money. By working with an electronic manufacturing service, you will cut these costs altogether as they will be responsible for keeping their equipment up-to-date. 

  • Save Space

Going hand-in-hand with the previous point is the amount of space that your business can save by not being required to house design, production, or other electronics manufacturing equipment. This can result in your ability to either use the extra space for more pertinent tasks, or to move to a smaller facility that will cost less money on both property expenses and maintenance. 

  • Support The U.S Economy

Last, but certainly not least, buy working with American-based electronic manufacturing services like our own, you won't be taking any money out of the U.S. market. In fact, you'll be spreading the wealth and doing your part to boost the American economy

Are you ready to find out how electronic manufacturing services can improve cost-effectiveness in your product production?

Topics: manufacturing services, Electronics Manufacturing Services Industry, quality services

Manufacturing Services Designed For Every Industry

Posted by Laura Austin on Thu, Apr 11, 2013 @ 07:00 AM

Most businesses tend to believe that all manufacturing services out there are more or less the same. The same packages, tiers, and everything that are given to all sorts of different clients that might be in completely different industries from one another. Unfortunately, that's a very bad assumption to believe because most manufacturers are here to cater to
your needs, rather than trying to mold you to a package that they think will pay them the most money.

All industries have their own sets of standards and how to go about them, so the service providers that try to help these businesses normally want to be within these standards. But, why? Why do industries need to have their own separate manufacturing services? There's a
manufacturing services lot more to it than you might think!

Customized Services

Today's marketing and sales practices are all about being able to personalize the customer experience. This allows for the customer to gauge the value of the business and actually feel like their money is going toward something worthwhile, as it should be. Common sense, right? Well, this type of thinking doesn't change for manufacturers and assembly contractors. They want to provide the best, too. 

Every industry in business benefits from customized services, manufacturers just happen to be one of the best that can benefit from it because manufacturing naturally provides different kinds of services to different kinds of customers. Of course, there's not going to be super customized service packages down to a 'T,' but there will certainly be enough leg room to make sure that you can get the work you need to get done without having to spend extra on services you don't need. Don't be afraid to ask about customized services as well. Manufacturers are able to be flexible in terms in what they can offer to you.

Better Use of Money

Like it was mentioned earlier, it is much better for your budget to find a service that fits to the needs of your industry and business, rather than just trying to find the "best deal" among manufacturers. High quality manufacturers are always going to be able to have services that
target their main demographics, or the most popular industries which they cater to. Instead of finding the cheapest, it's time to create a short list of manufacturers that provide the most of what you need, on top of being within your budget.

It's entirely possibly to keep your overhead and other expenses lower when it comes to the assembly of your products. Manufacturing services are continuously becoming better as technology becomes more accessible for everyone, so don't lose out on this great way to save.

Anyone Can Have Quality Services

electronics manufacturingBecause of all the different tiered services for different industries out there, it's easier for initial start-ups and other businesses new to manufacturers to be able to start designing their own idea into a reality. No more huge start-up fees and other costs simply because finding the right service isn't possible--manufacturers want you to access their designing and assembly services with all of the high quality extras that they can include, it's no longer an "exclusive" club for certain industries.

This is even true if you're just looking for designing services for your next product and not exactly initial assembly services. Shopping around is perfectly normal and finding the right fit between you and a manufacturer has just become much easier.

Certain industries don't need to try to fit into the constraints of pre-determined manufacturing services, a manufacturing company can accommodate for most of all types of industries in order for technology to become even more mainstream and reliable for their own clients.

Topics: manufacturing services, Electronics Manufacturing Services Industry, quality services

Electronics Manufacturing Services Industry: Maintaining Precision

Posted by Laura Austin on Thu, Jan 31, 2013 @ 07:00 AM

An electronics manufacturing is a hot ticket industry right now, especially with the recent news from Apple CEO Tim Cook announcing the tech company was bringing back some of its manufacturing jobs from overseas to the United States. Other major technology companies have perked up and are following with the same trend to help boost the American economy. 

In particular, the electronic manufacturing services industry is set to grow even more as people continue to become more technologically advanced and have multiple electronicelectronics-manufacturing-services devices and gadgets in their household or office.

But with this surge in manufacturing and assembly, there is also going to be some change to the landscape of the industry itself. This means that some businesses are going to continue to make and maintain great products and components, while others are just out there for a quick buck. When it comes to your own manufacturing projects, having the confidence that your product is of the highest quality is a must. So, how do you ensure that your final product has the best standards?

Businesses In The United States

Like mentioned earlier, Apple has decided to bring back some of its electronics manufacturing to the United States. Other businesses can already follow the same trend, even if you don't have the same kind of revenue like Apple. The electronic manufacturing services industry is still filled with companies that still operate, assemble, and work all within the United States. No jobs are going overseas, nor are your components being built in China or India.

This provides a safety net for you and your business, mostly through the fact that components coming through a United States-based assembly service company are going to be complaint and not counterfeits, as well as being put together with the best quality control. Saving money on manufacturing can come at different angles, it shouldn't have to mean lowering the quality to work with an overseas company.

Counterfeit Parts Problem

Speaking of counterfeit parts, this is actually a very real problem that can derail an entire project and costs you thousands (or millions) of dollars. When you're working with a well-known and trusted company, the parts are going to be sourced from fellow trusted places and won't be a liability from short-circuiting, arcing, or other hazardous problems.

Most counterfeit parts come from overseas companies which are normally very cheap and difficult to get a hold of when there is a customer service question. Again, this can be avoided entirely by doing some research or finding an entirely U.S.-based electronic manufacturing service.

Precision And Perfection

While nothing can exactly be perfect, the electronic manufacturing services industry certainly tries to achieve perfection for their clients. One of the best ways to make sure that only theelectronics-manufacturing-services best standards are being offered is through the precision of the manufacturing services themselves. Making parts and manufacturing can vary, but, the end result will normally be very telling on its quality and the precision used in making the parts.

Maintaining precision can be a bit tricky for some companies, but, it is entirely possible to make sure each batch order is only the highest quality through testing and being able to comfortably admit that sometimes something needs to be fixed before being sent out. This saves both time and money for both parties and makes sure only the best precision is being put forth.

Manufacturing doesn't have to be a headache of dealing with questionable parts or questionable people--in fact, it can be a very proud and high quality piece of work that continues to keep you on budget, on time, and with all of the components you need for your own projects.

Topics: electronics manufacturing, contract electronic manufacturing, contract electronic manufacturing services, Electronics Manufacturing Services Industry