Contract Electronics Manufacturing and PCB Assembly Blog

Good Inventory And Supply Chain Management Is Vital For Modern Electronics

Posted by Matthew Turpin on Tue, Jul 14, 2015 @ 07:30 AM

Domestic-Assembly-SolutionsIn most industries, good inventory management is important.  In contract electronics, it's absolutely mission-critical for products to succeed. 

With contract electronics assembly, your inventory of parts and supplies plays a much bigger part in the overall success of a product, and of your business.  A single bad $1 component can ruin a $100+ piece of electronics.  This is an especially big issue with overseas assembly.  There are plenty of stories of major businesses either not receiving the products ordered or discovering that counterfeit components had been used.  Even the US Air Force fell victim.

Beyond the immediate impact,  there are several other major ways that modern protected inventory oversight can bring significant benefits to your production process.  Let's take a look.

Four Ways You Benefit From Robust Inventory Management

1 - Per-component tagging brings peace of mind.

In modern factories and supply lines, it's entirely possible to track each individual component, from initial factory to final build... when you have the right partners.  Using either RFID or barcodes, computerized systems can keep track of them, with full database lookups\auditing to ensure there aren't any irregularities.

This vastly reduces the chances of poorly-manufactured counterfeits slipping into your products and causing trouble.  Not to mention, poor products often make headlines today.  A single "dud" product can sometimes sink a company's reputation.

2 - Improved product troubleshooting.

One of the biggest "hidden" impacts from counterfeit parts is the trouble they cause for your engineers.  If a product begins to fail unexpectedly, and the engineers don't know the supply line is secure, finding the source of the problem can be nearly impossible.  This is doubly true if the substitutions are only in some units, but not others.  

A buggy product made from compromised parts may not be salvageable without a complete rebuild.

3 - Easier supply line reconfiguration.pc-Electronics-Assembly

Another issue that can arise due to fake parts is that they cannot be reliably replaced by other sources.  We sometimes hear horror stories of products built from the ground up with counterfeit parts that, perversely, are then not compatible with actual components because of minor discrepancies.

And, again, the only solution here is a full rebuild and a new batch order.

When you're working with a manufacturer who guarantees the provenance of their components, that means they'll be able to find other guaranteed sources for those components, if you need to shift your supply lines.  You'll know it's the same component, fitting the same place on your circuit board, every time.

4 - Predictive parts ordering.

On the other hand, if you know your supply lines are secure, you can then begin to leverage that to bring future benefits.  The average failure rates of official components will be well-known, and can be used to predict how many replacement parts are likely to be needed for post-sale service.

In turn, this means you can optimize your orders ahead of time, to pre-stock components based on their predicted failure rates.  This is significantly less expensive than running extra production runs later, to acquire parts your support staff has run out of.

ZenTech is one of America's leading contract electronics manufacturers, proudly US-based since its creation.  Our experts can guarantee the legitimacy of every part we use, while leveraging our supply line knowledge to save money.  Contact ZenTech today for more information.

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Topics: contract electronic manufacturing, Contract Electronic Assembly

An EMS For Emergencies In Electronics

Posted by Matthew Turpin on Mon, Mar 17, 2014 @ 07:00 AM

When an emergency occurs in every day life, we all know what we need to do: call 911. By dialingElectronic Manufacturing Services these 3 simple numbers, we can take comfort in the fact that help is on the way, as an emergency medical services (EMS) technician has been dispatched. But did you know that there's an EMS that can also help you with your electronics emergencies? Electronics manufacturing services can help you to work your way through any problem and to improve the quality of your technology and services so that you never have to worry about losing a customer.

Electronic Manufacturing Services: The 911 of Electronic Emergencies  

Problems, struggles, and emergencies occur in the technological industry every day. Regardless of how many years you've been in the business, you're never immune to hitting a roadblock and needing to call in some outside help. Here are a few common "disaster" scenarios when you might need to call in an EMS:  

Emergency #1: You're stuck in the design process    

Struggling with the design phase of your electronics product or device can be extremely frustrating. In some cases, you may have a new or very important customer who is asking that you develop a prototype for a new product that will meet their needs. You and your team, however, may be having some difficulty in determining how to actually go about executing plans for this project. In another instance, your designers may be stuck partway through their plans and can't come to a workable solution on their own. In either scenario, it could be that your company is simply too close to the problem to see the answer. An EMS will offer a fresh opinion and can help you to get past any bumps in the road so that you can move forward with the production process.

Emergency #2: Your product isn't functioning properly    

You've designed and manufactured a PC board to work within a certain product, but something just isn't quite right. Perhaps the device isn't performing all of the functions that it was intended to, isn't operating quickly enough, or is malfunctioning in some other way. When you review your design schematics, you just can't put your finger on the source of the issue. Once again, you may be too close to the project. An EMS can take a look at what's going on, and through troubleshooting and inspecting the designs, can help you to figure out the root of the problem and help you to solve it.

Emergency #3: You're overloaded with work    

Normally, high customer demand is not a bad thing at all. When you don't have the time or resources to handle every batch order, though, you may be feeling a bit stressed. Will you have to turn clients away? Not if you have an EMS on your team.

Emergency #4: You're lacking in resources    assembly manufacturing

As a smaller scale electronics company, you may sometimes find that it's difficult for you to keep up with the resources that larger competitors might enjoy. In addition to a smaller labor force, you may not be able to afford the latest and greatest tools, equipment, and machinery to assemble stellar PC boards for your projects. If this sounds familiar, an EMS can save the day. These contract manufacturers are fully dedicated to staying abreast of the most advanced technologies and helping companies like yourself to produce state-of-the-art products.

Emergency #5: You're losing money on warranty replacements      

If you don't have the time or ability to troubleshoot and repair faulty electronics, you could find that you're spending a lot of money on sending out warranty replacements. An EMS can shoulder this burden for you.

When an emergency occurs, there's no need to panic. By keeping your head and calling a reliable EMS like Zentech to the scene, you can rest assured that you'll find an excellent solution to whatever problem you may be experiencing.

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Topics: contract electronic manufacturing, electronic contract manufacturer, contract electronic manufacturing services

5 Things An Electronics Manufacturing Service Can Do For You

Posted by Matthew Turpin on Wed, Mar 12, 2014 @ 07:00 AM

Whenever a year comes to an end, it's a time for business owners to pause and reflect on whatpcb repair services has, and what has not, been working for their companies throughout the course of the past 12 months. For many small to mid-sized electronics businesses, though, it may be easy to pinpoint problems, but not as easy to find solutions. You may be aware that your equipment is out-dated or that you're spending too much on supplies and warranty replacements, but you're not sure where the answer lays. Fortunately, a stellar electronics manufacturing service can provide you with all of the help that you've been looking for. With the new year now upon us, there's no better time than now to partner with a reliable contract manufacturer. Here's a look at 5 key things that an electronics manufacturing service can do for you.


1. Improve the efficiency of board designs

Are your PC boards being designed as efficiently as they can possibly be? Although your designers and engineers may be experienced in the industry, there are instances in which being too close to one's work can actually hinder their ability to spot flaws. Bringing in a new set of eyes that are specifically trained to look for ways to improve on new and existing designs can make a huge difference. By cutting down on the amount of system components requires, you can save money. You may also discover ways to allow your boards to operate faster, more efficiently, and more effectively.

2. Streamline your production processes

The actual production process can be tricky for smaller electronics companies. Without the most advanced machinery, you could become bogged down with larger orders that simply take too long to manufacture. Older equipment can also yield costly errors that require a great deal of time and effort to correct. And without automation, many of your processes could require too much time and man power. By working with an electronics manufacturing service, you can take advantage of the latest equipment so that you can produce your boards faster, without investing the capitol in the actual machinery. 

3. Connect you with the best suppliers

As a "little fish", you may struggle to build strong relationships with great suppliers - especially if your business is relatively new. An established electronics manufacturing service, on the other hand, will have been in the industry for years, meaning that they will have connections to reliable, honest, American suppliers. Not only will this improve the quality of your boards, but your contract manufacturer will also be able to get better deals, meaning that it can also help to reduce your costs for parts.

4. Grow your client basecontract electronics manufacturing

As a business, it is your goal to continuously grow your client base by maintaining current customers while gaining new ones. Unless you are able to keep up with consumer demand and produce high quality boards, though, this can prove to be impossible. A contract manufacturer can help to shoulder the burden of manufacturing, ensuring that your products are developed on schedule, without ever sacrificing quality. This will help you to be able to produce more boards, allowing to you keep orders coming in from your present clients while still being able to take on new work.


5. Cut back your costs

We've already discussed how working with an electronics manufacturing service can help to reduce your costs for parts, but a great third-party manufacturer can also help you to cut back on your warranty replacement costs. In the event that something goes wrong with a board, many smaller companies don't have the resources to repair the issue. This means throwing away money on a replacement. To save money, allow a contract manufacturer to troubleshoot for the problem and repair it quickly and affordably.


Make 2014 your best year yet. By partnering with a contract electronics manufacturing service, you can accomplish your goals. 

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Topics: contract electronic manufacturing, Contract Electronic Assembly, electronics manufacturing service

Contract Manufacturers: More Than Meets the Eye

Posted by Matthew Turpin on Wed, Feb 12, 2014 @ 07:00 AM

Contrary to the name, contract manufacturers actually do a lot more than "just manufacturing". pc boardsAlthough contracting with a third party electronics manufacturer is certainly ideal for businesses looking for a partner to shoulder the burden of production, the reaches of a great manufacturing company's services go far beyond that. In fact, those who make the decision to work with contract manufactures can reap a host of benefits. In this post we will explore some of the many services that the best third party electronics manufacturing businesses have to offer.

Design Services

Regardless of whether you are in need of a contract manufacturing company to completely design a board from scratch or to simply review the existing design plans that your team already has in place, you will find exactly what it is that you are looking for. Expert designers and engineers with years of industry experience can make use of the latest and greatest technologies to help you develop the greatest board possible, to give you a competitive edge in the marketplace. When looking for a contract manufacturer, look for a business that offers design services such as:

  • Review of product requirements

  • System design

  • Circuit design

  • Mechanical design

  • Embedded software (firmware)

  • Algorithm development

  • Test strategy

  • Documentation creation and management

  • Sustaining engineering

Your contractor should be able to utilize these services to help you to customize a solution that will fit your program's specific requirements.

Design Re-Working  

There may be times when your board design works "well enough", but isn't performing up to the standard that you had hoped for. Perhaps it is not operating as quickly as you would like, or is not as efficient or effective as that of your competition. In these situations, contract manufacturers can step in, assess your design, and help you to find ways to re-work it in such a way that you achieve your desired results. This may also involve scaling down the amount of parts and components that are required for a particular board, which may not only improve performance, but can also significantly reduce your costs.  

Supply Connections  pcb assembling

After spending years in the electronics industry, contract manufacturers have often established solid and long-lasting relationships with various suppliers. This can work to the benefit of electronics companies in several ways. First, you will be able to enjoy the peace of mind that the components that you utilize for your PC boards will be of the highest quality. This means that your products will meet industry standards, and will fully satisfy your clients. Secondly, you will get better deals on the parts that you order. Finally, you may find that you are connected with system components more quickly than ever before, speeding up production.  

Testing  

A reputable contract manufacturer will always have processes in place that will enable them to properly test your boards for operability, functionality, and efficiency. This will prevent a faulty batch from being shipped out to a customer and giving your business a bad reputation. It will also cut back on the costs of recalling or re-producing an entire defective batch.  

Compliance  

Not just any third party manufacturer can produce your PC boards. In order for you to receive a safe and high-quality product, your manufacturing partner must adhere to industry standards, complying with all regulations.  

Repair  

In most cases, when something goes wrong with a PC board, it can be traced back to a single faulty component. Instead of wasting money on entirely replacing a board, then, contract manufacturers can take the time to troubleshoot for the issue and make the repair in a way that is far more cost-effective. This satisfies customers and helps your business to save a lot of money in the long run.  

Don't limit your idea of contract manufacturers to only production value. By taking advantage of all of the services offered by your outsource partner, you can significantly improve your business and thrive.

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Topics: contract electronic manufacturing, Contract Electronic Assembly, contact manufacturers

8 Things to Look for in an Electronics Manufacturing Service

Posted by Matthew Turpin on Wed, Feb 12, 2014 @ 07:00 AM

Are you looking for a superior electronics manufacturing service to contract with in the new year?Contract Electronic Assembly If so, you're probably already well aware that there are numerous businesses that offer design and manufacturing services for you to choose from. Being able to differentiate between the best manufacturers and those that are sub-par, though, can initially seem tricky. If you're not exactly sure what it is that you should be looking for, you may not even know where to begin in narrowing down your options. In order to help you make the best and most educated decision possible, we've put together these eight factors that you should insist upon before hiring an electronics manufacturing service.    

1. Industry experience   First and foremost, it is always in your best interest to hire a contract manufacturing company that has an extensive history in the electronics industry. Those businesses that are well-established can be counted upon to provide high quality work, and will take pride in each board that they design and produce. Don't hesitate to ask your prospective manufacturer about how long they have been in business, and what their criteria is for hiring employees.  

2. Design capabilities   In addition to providing customers with an electronics manufacturing service, your outsource partner should also have the ability to help you throughout your design processes. Whether you are starting completely from scratch, or simply need a fresh set of eyes to review your current specs, the best manufacturing companies can help you to streamline your plans and make them as efficient and effective as possible.  

3. Advanced technologies   What type of tools, machinery, and equipment does your prospective electronics manufacturing service utilize? It's in your best interest to choose to give your business to a company that takes advantage of all of the latest technologies to ensure that your products can be developed in such a way that they remain highly competitive in the marketplace.  

4. Industry compliance   Never work with a contract manufacturing company that does not adhere to the most current industry standards. In addition to complying with various industry rules and regulations for design and manufacture, your partner company should be willing to comply with your specific standards for production.  

5. Environmentally responsible   The best electronics manufacturing service providers will always take the environment into consideration. Make sure that your prospective manufacturer is Restriction of Hazardous Substances (RoHS) compliant and can help you convert any of your board's specific designs to an RoHS compliant plan. Not only will this protect our earth, but it will also improve your image with your customers.   assembly solutions

6. Product testing   Your contract manufacturing service should never be satisfied with simply producing a batch order of PC boards. Testing should always be completed to ensure that each unit produced is up to par, and is highly functional and performs as expected. Testing the products for any design flaws or issues can help you to analyze trends and catch major production errors without causing you to waste an excessive amount of time or money.  

7. Supply chain management   Not all supply chain solutions will work for all electronics companies. Because of this, your contract manufacturer should have sourcing agreements for components and commodities from all around the globe, and be willing to meet your needs pertaining to contract requirements, preferred vendors, sourcing restrictions, etc.   

8. Fulfillment Services   It's never a good idea to choose an electronics manufacturing service that does not take care of your needs post-production. A great company will offer fulfillment services including troubleshooting any faulty PC boards and making the necessary repairs before returning them from their depot. In the end, this will save you a lot of time and money on labor or on warranty replacement units.    

Get the very most out of your electronics manufacturing service in 2014. By insisting on this set of criteria, you can easily pick out the best from the rest.

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Topics: contract electronic manufacturing, Contract Electronic Assembly, electronics manufacturing service

Is Your Electronic Contract Manufacturer Taking Care of You?

Posted by Matthew Turpin on Wed, Jan 29, 2014 @ 07:00 AM

If you been utilizing the same electronic contract manufacturer for awhile, you may not often takeElectronic Contract Manufacturer the time to evaluate the quality of the services being provided to you. As long as your batch orders are being processed, you assume that everything is going well. But how can you be sure that your manufacturing provider is really taking care of you as well as they should?

It's easy for an electronic contract manufacturer to operate in mediocrity, simply getting by on doing a job that is "good enough". But as a business owner, you should never be satisfied with this. In order for you to succeed as a company, manage your costs efficiently, and keep your customers happy, your contract partner should be doing everything in their power to go above and beyond the call of duty and provide you with stellar services. To ensure that you're getting the most out of your relationship, here are a few questions to ask yourself about your current electronic contract manufacturer.  

Does my contract manufacturer improve my board designs?  

When you ask your manufacturing service to help you create design specs for your boards or review your current plans, how much assistance are they really offering? If the designs are bare-minimum or do not fully comply with the requests of yourself and your customers, you're in trouble. Your contract manufacturer should take the time to make careful plans throughout the design phase, and always pay attention to even the smallest details. In addition to this, they should always be searching for ways to help streamline your products in such a way that your boards will operate smoothly, faster, and more efficiently while saving you money.  

Do they utilize advanced technologies?  

You should never hesitate to ask your contract manufacturing service which types of technologies, machinery, and equipment they utilize to design, manufacture, or test the boards that they produce. It's important for your manufacturer to stay current on the latest technologies and production methods to ensure that your devices will always keep up with the competition. Newer machinery can also increase the speed of manufacture, and can ensure that your boards will be of the highest possible quality.  

Does my manufacturing provider adhere to industry standards?  

For obvious reasons, it is very important that you take the time to confirm that your electronic contract manufacturer is compliant with all of the most current and up-to-date industry regulations. This will allow you to enjoy the peace of mind that your products are manufactured safely, and to a high standard of quality. It's also smart to work with a manufacturer that utilizes green production methods and is environmentally responsible.  

Do they work with a variety of quality suppliers?  electronic manufacturing services

In order for your boards to be highly functional, compact, and efficient, they need to be constructed of high quality parts that specifically meet your design requirements. But while "Supplier X" and "Supplier Y" may be a perfect fit for another company's needs, you may prefer to work with "Supplier Z". Your contract manufacturer should be understanding of this and willing to work with you in order to make sure that you are connected with an excellent supplier that will be able to fit your demands. And by having well-established supplier relationships, you can enjoy a lower cost for production.

Does my electronic contract manufacturer always see me through to the end?

Never work with an electronic contract manufacturer who doesn't offer fulfillment services. A reputable business will be more than happy to troubleshoot faulty PC boards and make any necessary repairs, as this will both cut down on waste and the expenses associated with warranty replacements.    

If you answered "no" to any of these questions, it's time that you start looking for a new electronic contract manufacturer. Don't ever settle for anything less than the best - the quality and success of your business depend on it.

Electronic Interconnect Cabling Whitepaper from Zentech

Topics: contract electronic manufacturing, electronic contract manufacturer, contract electronic manufacturing services

Contract Electronic Manufacturers Produce Precision, Efficiency

Posted by Matthew Turpin on Fri, Dec 13, 2013 @ 07:00 AM

Is your small company struggling to keep up with its larger competitors? Although these "big Contract Electronic Manufacturersleaguers" may have the resources available to efficiently produce precise and advanced circuit boards, you may be struggling to remain as competitive. Contract electronic manufacturers help to level the playing field so that you can stay on top of your game and provide high quality products more quickly and affordably than ever. Here's how:

6 Ways That Contract Electronic Manufacturers Promote Precision & Efficiency

1. Experienced Designers & Engineers

The best contract electronic manufacturers will employ a design and engineering team that is composed of only the most skilled and experienced professionals. With years of training and work within the industry, these individuals are fully qualified to either create the plans for your prototype or device from scratch, or to review your current schematics for product efficiency and effectiveness. This guarantees that your boards will always be designed and constructed in such a way that they will operate with speed and precision while only making use of the minimum components necessary. 

2. Attention to Detail

No detail should be too big or too small for your contract manufacturing company. From start to finish, all elements of design and manufacturing should be carefully considered. A great manufacturer will take the time to review product requirements and ensure that all circuit and system design will meet these standards. Contract electronic manufacturers should also handle firmware, algorithm development, test strategies and analysis, and a host of other services that span the product's full life cycle. 

3. State-of-the-Art Machinery

Some smaller electronics companies struggle to come up with the capital required to purchase the latest and greatest technologies and machinery to be utilized in the design and assembly processes. Businesses who elect to work with contract electronic manufacturers are able to take advantage of their partner's equipment in order to create competitive, efficient products for their customers.

4. Thorough Testing

When looking for a contract manufacturer to work with your business, you should seek out a company that offers both ICT and Functional testing service for all products that it builds. Your partner should have the ability to test and troubleshoot even complex analog, digital, and RF products. Any defects that are noted during testing should be captured in a reporting and analysis database to pinpoint any trends and to lock down the underlying issue for repairs. This ensures that your products will always meet your client's expectations.Contract Electronic Assembly

5. Fulfillment Services

Even after your devices have found their way to your customers, they still must be able to operate as efficiently and precisely as they were designed to do. In the event that your product begins to fail, you will need to be able to handle the problem quickly in order to maintain your client's confidence in your business. Contract electronic manufacturers are able to shoulder the burden of troubleshooting faulty boards for you, so that you are able to find the root of the issue, repair it quickly, and turn the device back around to your customer. This will save your company the time required to investigate the fault, and will save you the money that would have otherwise needed to have been spent on supplying your client with a replacement unit.

6. Industry Compliance

When taking advantage of outside help, you must be able to trust your partner. Reputable contract electronic manufacturers will always be able to provide evidence of their compliance with industry standards for quality and safety. Often, overseas manufacturing companies will offer prices that are too good to be true, while they create products with bootlegged components that have not been approved for use. Sticking with a stateside manufacturing company will enable you to maintain confidence that every aspect of the design and assembly of your products will be on the up and up.

Are you ready to improve efficiency and precision with contract electronic manufacturers? 

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Topics: contract electronic manufacturing, Contract Electronic Assembly, Contract Electronic Manufacturers

5 Reasons Your Company Needs A Contract Electronics Manufacturer

Posted by Nick Pelkey on Thu, Aug 01, 2013 @ 07:00 AM


In this economy, numerous small and medium sized businesses (SMBs) arecontract electronics manufacturerlooking for ways to scale back their costs and increase their profit margins. Unfortunately, this means that some electronics companies are questioning whether or not they really need the help of a contract electronic assembly. The problem is that, with limited resources, many businesses are unable to efficiently keep up with consumer demands without the help of a third party. In the end, these particular SMBs may realize (too late) that they actually hurt their sales by not hiring an electronic manufacturing company. Here's a closer look at the top 5 reasons why such a partnership is so important. 

1. Streamline your design processes

In many instances, the design of your electronic devices is actually the most complex, challenging, and time-consuming portion of the manufacturing process. Your team of designers and engineers must carefully work to create a product that will meet the needs of your consumers, be appealing to the market, and operate quickly and efficiently for maximum customer experience. After many hours of slaving away over the schematics, however, your team may actually be too close to the project to notice critical design flaws, errors, or to be able to overcome roadblocks. In these instances, the partnership of a contract electronic assembly and electronic design services is of the utmost importance. Here, a group of skilled and experienced individuals will be able to intervene and ensure that the product design is completed with speed and precision so as to keep your costs at a minimum.

2. Manufacture devices with the latest and greatest technology

Most SMBs lack the funding to keep up with the major league electronics companies when it comes to manufacturing technology. With today's electronics devices growing smaller, lighter, and increasingly complex, though, this is becoming a very big problem. You cannot expect older machinery or assembly line workers to keep up with how quickly and accurately state-of-the-art robotic arms are able to operate. In order to avoid being left in the dust, it is wise for smaller businesses to turn to a contract electronics manufacturer who can supply cutting edge manufacturing technology and provide a competitive edge.

3. Take advantage of deals on high-quality parts

The cost to produce your electronic devices and the prices that you must charge your customers are all impacted by how much money you are required to invest in parts. Unfortunately, suppliers often mark up their prices when working with companies with whom they have not developed a lasting partnership. For smaller businesses, it can take a lot of time and cash to build up such a relationship. The good news is that a contract electronic manufacturing company will be able to do all of the heavy lifting for you. By working with a third party, you can take advantage of the relationships that they have established and enjoy a reduction the the cost of parts without ever being forced to sacrifice quality.

4. Quickly detect and correct problems

If there is a fundamental problem with the design of your device, or if something goes wrongassembly manufacturing during the manufacturing process, how long would it be before you noticed? Would it be after hundreds of faulty devices were produced, or worse - after the product had been shipped to the end-users? When you work with a third party assembly manufacturing service, your devices will be regularly checked for flaws to ensure that your money will only be spend on the production of high quality and fully functional devices. Any problems will be promptly addressed to ensure that your orders are completed quickly.

5. Get faulty devices repaired and returned to customers faster

Why shoulder the burden of troubleshooting and repairing/replacing faulty equipment yourself? With the right partner, you can cut down warranty costs and get working products back to your clients quicker than ever before.

Are you ready to partner with a professional contract electronic assembly company?

 

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Topics: electronic manufacturing company, contract electronics manufacturer, contract electronic manufacturing, assembly manufacturing, electronic design services

Creating Electronic Manufacturing Solutions

Posted by Laura Austin on Tue, Mar 19, 2013 @ 07:00 AM

Finding new ways to make your manufacturing even more efficient and cost effective doesn'telectronic-manufacturing-solutions have to mean doing tons of paperwork and data gathering to find all of the perfect solutions. Sometimes those solutions are staring you right in the face and all it takes is utilizing them for your own projects. This is especially true for electronic manufacturing solutions, as people continue to rise the demand of electronic manufacturing and practically everything continues to become dependent on electronics. 

In order to keep up with all of that demand, you need to be able to change your efficiency and budgeting as fast as possible. And to help with that, here are some assembly solutions you can consider right now.

US-based Manufacturing Companies

The comeback kid for the next few years is going to be manufacturing jobs in the United States, especially in the electronics industry. Apple has already brought back part of their manufacturing workforce from China to the US, and other big name electronic companies are sure to follow suit. However, there are some electronic manufacturing companies that never left and continue to provide quality and inexpensive services to their clients, and these are the exact companies perfect for your electronic manufacturing solutions.

What exactly can you expect from a US-based electronic manufacturing business?

  • Quality components and parts being used in every single batch order, which lessens the risk of potential counterfeit or faulty parts that are common overseas. You don't have to worry about the hazards of lower quality materials when everything is operated in the United States.
    electronics-manufacturing

  • Direct contact and easy communication with the staff producing all of your orders, without having to deal with Time Zones halfway across the world. Get the answers you need, right when you need them.

  • Better bang for your buck, contrary to what you might believe. Overseas manufacturing might have worked in the past, but, it is becoming increasingly better and cost efficient to bring everything back home for both the manufacturers and buyers.

Any US-based electronic manufacturing company can provide the best solutions to fit your individual needs, but it takes more than just the things stated above. Finding the highest rated manufacturing company takes time and research and figuring what exactly you want to see from your professional partnership.

First, you must figure out what kind of electronic manufacturing solutions you are in need of. From there, you can short list certain companies and find the perfect fit. Some requirements to consider are fast turn-around, inexpensive prototyping, and compliant testing for all of your orders.

PCB-manufacturingTransparency In Business

People talk of transparency in business all the time, especially now that customers have the freedom to voice their opinions of companies publically on social media websites. That is why it's very important for any kind of company, even an electronic manufacturing one, to have an open and transparent relationship with all of their clients.

This also provides the best kind of solutions for you, because everything can be understood and known up front on what is expected from the work involved. You will know what kind of processes all of your components will go through, the kinds of people working on them, and the exact cost so you don't go way over budget. Solutions go hand-in-hand with transparency, both need each other to thrive, so find yourself a company that believes in transparency in business for the best results.

Topics: contract electronic manufacturing, pcb assembly, Contract Electronics Assembly, Electronic Manufacturing Solutions

Precision Essential For Electronic Manufacturing Company

Posted by Laura Austin on Tue, Mar 05, 2013 @ 07:00 AM

When some companies look into outsourcing their electronic manufacturing company, especially to overseas, they tend to see it as a “fire and forget” solution. Or, perhaps, it's more that they want to look at it that way. After all, in business, it's always a relief when you can hire an expert to take over a time-consuming task for you and feel reasonably assured they'll do a good job. (Remember when you could finally afford a CPA? Or even your own janitor?)

This is one of the biggest lures of outsourcing manufacturing: the idea that you can draw up electronic-manufacturing-companysome design specs, ship them off to China, and then have stacks of product arrive at your door a couple months later with little other intervention needed.

Unfortunately, the reality is usually far from that. Especially when you're dealing with low-cost manufacturers – at home or abroad – they often have a tendency to overstate their own capabilities. Specifically, they lack the equipment needed for precision work that's so necessary for modern mass manufacturing, but you often don't realize this until it's too late.

In some fields, this isn't a major deal. After all, plenty of people still buy IKEA shelves, even though those holes and pegs never quite match up as smoothly as one might like. However, for an electronic manufacturing company, precision is supreme. If they can't deliver it, you're likely to lose money.

Cut-Rate Electronic Manufacturing Companies Just Don't Cut It Anymore

When you hire an electronics firm to produce your latest gadget, the precision of their equipment and their processes (or lack thereof) will make all the difference to whether your investment pays off, or is a waste of time. Production errors can quickly wipe out any cost savings found through outsourced electronics companies.

We're fond of pointing at the example of Sleek Audio, who lost millions of dollars due to poor Chinese manufacturing. A single batch of ruined product nearly ruined the company itself.contract manufacturing Yet, after moving production back to America, with in a couple years they had become a CES Award-Winning innovator. That's the difference precision electronic manufacturing makes.

Or, consider Samsung's shipping delay woes with the Galaxy S3 early last year. While they never officially confirmed it, the universal industry scuttlebutt is that their manufacturing plant botched approximately 600,000 phones. Let's just repeat that: 600,000 ruined phones, which (based on other phone production costs) likely cost between $150-$180 to manufacture in the first place.

That's a lot of money that could have been saved, had they gone with an electronics manufacturer who could deliver what was ordered the first time. You then wouldn't have to worry about finding the right electronics repair services company.

Precision Means Peace of Mind

The physics of modern electronics manufacture demand high-quality manufacturing equipment. When you're dealing with manufacturing processes based in microns (one-millionth of a meter), precision is simply essential. This is circuitry so finely-laid that mistakes the size of a pushpin's tip can ruin a product.

So, when you're looking for an electronic manufacturing company, here are some things you want to see:

  • Certified adherence to internationally-recognized standards and capabilities.

  • A modern facility with the latest in assembly, rebake, and testing procedures.

  • Robust supply chain management that keeps counterfeit parts out of your build.

  • Testimonials or case studies demonstrating their prowess.electronic-manufacturer

  • Post-sale fulfillment services that show a willingness to stand by their results.

  • Full testing services throughout the manufacturing process.

You pay a little more for these services, but think of it as manufacturing insurance. When you go with an inexpensive electronics assembly firm, you're always taking a risk. You don't know whether they'll be able to deliver what's promised, and if they can't, you are the one who are going to be out a lot of time and money.

The smart option is to be prepared beforehand. Pick the right partner, an electronic manufacturing company that focuses on precision in its products, and you'll save plenty in costs in the long run.

Topics: electronic manufacturing company, contract electronic manufacturing, pcb assembly, Contract Electronics Assembly