Contract Electronics Manufacturing and PCB Assembly Blog

A Single-Source Contract Electronics Manufacturer Streamlines Your Products

Posted by Matthew Turpin on Tue, Aug 11, 2015 @ 08:00 AM

PCB-ServicesOne unfortunate byproduct of the offshoring boom of the 90s-00s was the maze of sub-contractors it often created.  If you've gotten stuck in this trap, there are alternatives!

The Many Problems With Multi-Sourced Electronics Manufacturing

It's something we see a lot of clients dealing with, when they come to us.  They've got one contract electronics manufacturer handling prototyping, and another group handling manufacturing, and another one developing software, and (usually) yet another party handling their post-sale support work.  Sometimes even minor aspects like documentation end up outsourced to third parties or freelancers.   On top of that, many of those contractors may have sub-contractors of their own which the original client may or may not know about.  

It's easy to see why this happens:  Most of the cut-rate contractors are ultimately specialists (using the term loosely) with a limited variety of services offered.  Several have to be hired at once to bring a full product to fruition.  The problems introduced in such a case are often numerous:

  • Overall huge duplications of effort
  • Many lines of communication plus employees overseeing them
  • Mismatches in production capabilities, like final-build manufacturers who cannot properly recreate the prototype 
  • Software that fails to properly utilize the hardware
  • Added costs, including transportation and taxes across many countries
  • Lengthy contract terms tying you to those vendors
  • Poorly trained support with conflicting (or no) documentation
  • Supply line inconsistencies
  • Full-unit warranty replacements rather than cost-effective repair work 

The basic end result is that, over and over, "cheap" outsourcing turns out to be far more expensive in the long run due to these sorts of systemic problems that keep cropping up.  And that's without some of the other problems that can crop up with offshoring, such as IP theft.

Luckily, there's now an alternative.  Challenged to remain relevant in a changing market, US-based contract electronics manufacturers have been rapidly expanding their services offered to provide all your needs under one roof.surface-mount-eletronics

One-Stop Shops Can Solve Your Electronics Outsourcing Maze

The basic principle seems so simple that it's almost hard to understand how sub-subcontractors managed to proliferate.  If you want a quality piece of hardware coming to market, every aspect of its design and production needs to be focused.  That's basically impossible to achieve when working through many separate vendors, each focused on a single aspect of the product.

So today's domestic manufacturing centers really can take you through the entire process, including:

  • Initial schematics and design work
  • Prototyping, testing, and troubleshooting
  • Custom firmware and software
  • Hardware optimization and\or eco-friendly design tweaks
  • Supply chain oversight and management
  • Failure rate testing and prediction
  • Full manufacturing runs
  • Post-sale technical support and repairs

The result is end-to-end work that's of far higher quality than what a client can generally get from multiple outsourcers, and at a final price that's comparable -if not cheaper- than the real world TCO of that outsourcing maze.  Plus, of course, better products usually translate into better returns on the overall effort, and better ongoing customer goodwill.

It's truly a win-win scenario all around.

So if you've been thinking there's got to be a better way to handle outsourced electronics manufacturing, give ZenTech a call.  Our experts can take your product from the idea phase through production and beyond, delivering superior value for your investment.  

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Topics: contract electronics manufacturer, contract manufacturing

What Can Your Contract Electronics Manufacturer Do For You?

Posted by Matthew Turpin on Tue, Mar 03, 2015 @ 07:00 PM

pcb repairNo matter how well things are going for your electronics company, there may come a time when you need the assistance of a contract manufacturer. While there are many different manufacturers that would love to gain your business, however, they may not all offer the same services or even the same quality of work. Unfortunately, the majority of electronics companies don't have any idea what they should be looking for or expect from a contract manufacturer.

This lack of knowledge can lead to negative partnerships that don't fulfill your needs or end up costing you more money that you actually need to spend for services rendered. In an effort to help you find the best contractor for the job, here's a look at the things that the very best contract electronics manufacturers can do for you.

Create and Improve Designs

Your contract electronics manufacturer should actually be able to do more than simply produce the boards. Instead, they should employ a team of skilled engineers who are able to take your project specifications and create a design schematic from scratch, or even take a look at your existing designs to pinpoint where money and time-saving improvements can be made.

Develop Prototypes

Having the ability to create a working prototype for your clients is imperative to earning their trust, business, and loyalty. In many cases, the development process is on a very strict timeline, and in order to meat deadlines, you may need to solicit the help of a contract manufacturer. In this case, you need to be certain that your contractor has the skill and ability to take care of such a pertinent task.

Utilize Quality Partselectronic manufacturing company

After designs have been put together for your boards or prototypes, it's extremely important that the boards are assembled with only the highest quality parts. Offshoring your business could mean that your contractor puts the board together with units that are not approved for use here in the United States, or that counterfeit supplies are utilized. A well-established contract manufacturer will use only the best parts and will have relationships with suppliers, meaning that they will be able to get the best and lowest prices possible.

Remove Some of Your Burden

In some cases, your business may simply be swamped with orders. The problem is that switching back and forth between completing large and small batches can be very inefficient and can waste a great deal of time. While you don't want to lose larger clients as you work on smaller orders, you also don't want the little guys to be left behind. In this case, you can contract out some of your smaller orders to an electronics manufacturing service so that some of your burden is alleviated. 

Test Boards

After boards have been assembled, your electronics contract manufacturer should take the time to test them for quality and functionality. This will ensure a high quality finished project for end users. 

Troubleshoot and Repair

In the event that something goes wrong with a board, there's no need to throw the whole thing out and start from scratch. The best contract manufacturers will offer fulfillment services wherein boards are tested for defects and the problems are directly addressed and repaired. 


After all has been said and done, your contract electronics manufacturer should be willing and able to help you with your processes from start to finish. Enjoying the peace of mind that your board development and production will be the best it can be from the design phase through to customer fulfillment services will enable you to gain a competitive edge over other businesses.

 

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Topics: contract electronics manufacturer, assembly electronics, Contract Electronics Assembly

American Contract Manufacturers Can Take You All The Way

Posted by Matthew Turpin on Tue, Feb 10, 2015 @ 07:00 AM

pcb assemblyIt's hardly a surprise that following a decade or two of using low-cost, low-frills overseas assembly plants that electronics companies would want more from their contract manufacturers.  It's a new market these days, with a much better-informed customer base who demand higher quality from their products.

Also, over the years, the ROI on overseas production has dropped rapidly.  Between cost-of-living increases, supply line difficulties, and communications problems, Asian production centers are now nearly at parity with onshore electronics manufacturing.  

Plus, American manufacturers haven't been sitting on their heels.  They've been steadily upgrading their factories and adding services you can't get overseas.  A modern domestic assembly partner can assist in every aspect of product creation, from initial design all the way through to post-sale support.  

The result is a full package of services that make American contract manufacturers a superior option.

Local Contract Manufacturers Bring Far More Benefits

1 - R&D And Prototyping

If all your company has is an idea a domestic manufacturer can still see your product become reality.  Extensive R&D and prototyping services can quickly build test platforms, add or remove features, and refine your concept until it creates a product that fits your market profile.

2 - Design Optimization

Few good designs can't be made better, especially with the latest in manufacturing technologies involved.  When you partner with an electronics assembler with latest-generation equipment and skills, they can very often reduce the size, weight, or component count in existing designs.

The result is a better product at less cost to you.  A little money spent optimizing and prototyping beforehand can pay off with big savings on the main production run.

3 - System Software

Few overseas electronics manufacturers provide their own system software to match the devices, and would you necessarily want them to?  However, today's American electronics firms can provide all the software you need, designed to exactly match the specs of the device being produced.  

This eliminates the need to contract out the software, cutting another middleman out of the process.

4 - Bankable Certifications

Thanks to much more robust regulations on western electronics manufacturers, you have a lot more guaranteed security that you've got a partner who's truly capable.  Major electronics certifications don't come easily, and they're usually one of the most reliable indicators available of a company's competency.

And if the company is certified to send electronics on NASA missions, they're going to be well-equipped to handle your terrestrial needs too.

5 - Extensive Failure Analysespcb assembly

No piece of electronics lasts forever, and every component on a board has a certain lifespan.  When working with a company that has controlled supply lines, they can predict with great accuracy both the average lifespan and average failure rate of every component on the board.

In turn, this can be used to pre-stock components likely to become needed in post-sale support, eliminating costly special production runs to correct for defects.

6 - High Mix Capacity

Right now, you can't release just one version of a product to the market.  The customer demand for personalization makes it a near-necessity to have several variations in a range of colors, sizes, capabilities, and whatever else is trendy among buyers.

Relatively few overseas suppliers are prepared to produce a wide mix of final products from similar specs.  It usually involves retooling the plant at great expense for each run, whereas domestic facilities processes optimized for multiple simultaneous runs.

7 - Repair And Support Services

Another major waste that often occurs with overseas production involves support costs.  It's just not cost-effective to send products overseas for repair, not to speak of the timeframes involved.  So, companies using oversea manufacturing generally just hand out new products in any defect.

Why waste good products?  Domestic manufacturers can support and repair their own electronics, vastly reducing the cost of warranty claims.

You truly can get a lot more for your money from American electronics manufacturing.  Contact ZenTech today to learn more

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Topics: contract electronics manufacturer, American based product assembly, american electronics design services, contract manufacturers

Need Help Constructing Your PC Boards? 5 Characteristics of a Great Contract Manufacturer

Posted by Matthew Turpin on Wed, Apr 09, 2014 @ 07:00 AM

As a small to mid-sized electronics company, you may find yourself struggling, from time to time,contract electronics manufacturer to keep up with the large brands and businesses. While these "big fish" game players may be able to afford to employ a large staff of skilled designers and engineers, and stay on top of the latest and greatest assembly machinery, you may not have the same resources available to you. This is not an uncommon problem. To find success, many SMBs choose to contract the production of their PC boards out to a third-party manufacturer.

Entrusting this task to an outsider, though, can be nerve-wracking. Your PC boards, after all, play a substantial role in the efficiency, effectiveness, and appeal of your devices. In order for you to keep customers happy and grow as a successful business, it's important that you find the perfect contract manufacturer for the job. But how can you sort through your prospects and recognize the best from the rest? This post will explore the 5 characteristics of great contract manufacturers so that you can narrow down your options and make your choice with confidence.  

1. Skilled & Experienced   For obvious reasons, you want your contract manufacturer to be well-established and to have the skills and experience required to property construct your PC boards. It's wise to do a bit of research to find out how long your prospect has been in business, and what their background is in the industry. Another good idea is to ask your prospective manufacturing partner what types of experience or level of education they require from those that they hire to design and construct the boards. The best manufacturers will be operated by seasoned individuals who demand the same level of expertise from their staff.  

2. Flexible   What types of services does your contract manufacturer offer? It's always in your best interest to narrow down your prospects to those that are willing and able to provide an array of services and are flexible to work with. For example, you may typically only require a contract manufacturer to assemble your boards, but in once instance, you may need help in correcting design flaws or in developing a prototype. Your partner should be able to help you with these tasks on an as-needed basis.  

3. Current   In order for you to keep up with the competition pc boardsand satisfy your customers, you need to give your business to a modern contract manufacturer who stays current with the latest manufacturing techniques, industry standards, and equipment. As technological advancements continue to be made, new manufacture equipment is being developed that can help speed up the production of boards, and help to reduce glitches or errors.  

4. Well-Connected   One of the advantages of working with an experienced contract manufacturer that has been in the business for awhile is that they are often well-connected. If your business is just starting out, or is relatively small in size, you may find that it's not always easy to develop strong work relationships with suppliers. When you partner with a great manufacturing company, though, they will have already made these connections. This means that the cost to produce your boards may be decreased, as manufacturers with strong-supplier relationships will be able to work better deals.  

5. In it for the Long-Haul   You don't want a manufacturer who will leave you high and dry if something goes wrong with the boards after production. The best contract manufacturers will work with you to provide fulfillment services. Troubleshooting and repairing the problem is cheaper than replacing the entire PC board.    

When outsourcing the construction of your PC boards, there's nothing more important than feeling certain that your contract manufacturer has the skills, experience, and tools required to do the best job possible. By seeking out these 5 characteristics in your prospects, you'll find a partner that will take care of your needs and help you to thrive.

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Topics: contract electronics manufacturer, boards

Electronic Contract Manufacturing Companies, What To Expect From The Best

Posted by Matthew Turpin on Tue, Feb 11, 2014 @ 07:00 AM

Today, a growing number of small to mid-size electronics businesses are making the decision to Electronic Contract Manufacturingoutsource some of their work to third parties. But while there are plenty of electronic contract manufacturing companies for you to choose from, it's important to understand that they are not all equal. How can you be sure that you are partnering up with a reputable business that you can truly put your trust in? To help you narrow down your options, here's a look at 10 things that you should expect from the best electronic contract manufacturing companies.


1. Multiple Skill Sets

A great contract manufacturer will bring multiple services to the table for its clients to take advantage of. Look for a company that is not only able to manufacture your boards, but can also assist with the design process, reworking schematics, and repairing faulty devices.

2. Extensive Experience

It's important to ensure that your contracted partner company has the skills and experience necessary to handle your job(s). You should choose to work with electronic contract manufacturing companies with an extensive background in the industry, and that know the ins and outs of the trade.

3. Up-to-Date Processes

Is your prospective contract manufacturer still relying on old or dated methods, or are they taking advantage of the latest and greatest design and manufacturing processes available today? You want your partner to be as forward thinking as possible.

4. Advanced Equipment

As technology evolves, so does the equipment and machinery used to develop modern circuit boards. These technological changes make it possible to create denser, yet more compact products. Because this meets consumer demands, it's important for your contract manufacturer to make use of the best equipment possible.

5. Compliant with Industry Standards

Never agree to work with electronic contract manufacturing companies who cannot prove that they adhere to industry standards for both safety and quality. Doing so could cause damage to your company's reputation. A great manufacturer will be happy to prove their compliance.

6. Meets Deadlines

Entrusting a portion of your business's work to an outside party can be nerve wracking - especially when you have customer deadlines to meet. Because of this, you must take the time to find a contract manufacturer that has proven its ability to complete projects on time - every time.

7. Excellent References Contract Manufacturing Companies

Reputable electronic contract manufacturing companies will be ready and able to supply you with a list of both current and previous clients who have been happy with their services. Be sure to call these references to find out what the company's customers thought about them in terms of professionalism, experience, knowledge, skill, and value.

8. Careful Product Testing

Any contract manufacturer that is worth working with will have a process for carefully testing boards after they have been developed to ensure that large batches are not defective, or to catch problems before they reach the end user. To ensure that this is the case, feel free to ask your prospective partner how they go about testing products, and what steps they take in the event that an issue is detected. 

9. Fast Repairs

In the event that a board is found to be faulty, how involved will your contract manufacturer actually be? Some electronic contract manufacturing companies will only provide services as far as design and production, leaving you responsible for handing troubleshooting and repairs. This can be a challenge if your team didn't develop the original schematics. A good contract manufacturer won't leave you out in the cold, but will be able to quickly detect and repair problems

10. All American

If you want high quality from your contract manufacturer, it's best to stick with an American company. U.S.-based businesses will work up to code with national standards, and will use better system components for boards.

By keeping these 10 things in mind, you're sure to find the the perfect partner for your needs. 

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Topics: contract electronics manufacturer, contract manufacturing, electronic contract manufacturing companies

PCB Prototype Assembly: See Your Vision Before It's Made

Posted by Matthew Turpin on Thu, Aug 15, 2013 @ 07:00 AM

Putting a new product out in the world is a very exciting prospect, but building up a hype about a vision is not always easy. How can you get your customers excited about what you have to offer, when you don't actually have it on offer yet? This is where PCB prototype assembly comes into play. By transforming your ideas into something tangible, you can generate interest in your electronics as a means of testing your target audience for responsiveness to the product or taking pre-orders to fund the manufacture of a larger product supply. Whatever your reasons, developing a professional prototype will make a significant difference for your business. Here's a look at what you can expect when you work with a contract manufacturer to create your PCB prototype

Enjoy Help Throughout the Design Processpcb_prototype_assembly.jpg

In some instances, you may have a working concept of what it is that you want your device to be able to do, but you're "stuck" on actually putting those ideas into motion. In this case, you would be best served by hiring a contract manufacturer to help you come up with an efficient and effective design schematic. With a thorough knowledge of industry standards, your partner company will have the ability to streamline your thoughts into a plan for a cutting edge product that is sure to impress your client base. With a little help from professional engineers, you'll find that even better ideas might be brought to the table, taking you and your device to the next level. 

Let the Professionals Bring Your Ideas to Life

Once the design phase has been completed, it is time to move into the PCB prototype assembly process. Whether you and your team were able to entirely develop the schematics for your product in-house, or you worked with your contract manufacturer to further develop your concepts, you will now have the opportunity to see those ideas brought to life in the form of a working prototype. Your contract manufacturer should have an extensive background in developing sensitive electronic devices, and utilize state-of-the-art machinery and equipment when doing so. The product should then be tested for functionality and any errors should be trouble-shooted and corrected promptly. This ensures that you'll be able to go to your customers with an outstanding prototype that will truly impress them. 

Experience Fast, Quality Servicecontract_electronics_manufacturer.jpg

In many cases, you will need help developing your new product fast. If a client is expressing interest in your ideas and would like to set up a meeting to test your products, you need to be able to present your electronics and close the deal quickly. Regardless of when you need your device ready, your contract manufacturer should be able to handle the pressure and navigate through the PCB prototype assembly process in a timely manner. Additionally, working with an American based manufacturer will ensure speedier service and higher quality parts. With a significantly reduced shipping time, you'll receive your prototype much faster. And when you work with a domestic partner, you can rest assured that all industry standards will be adhered to. 

Expand your Market and Grow Your Business

When you have the ability to take even your most basic concepts and turn them into a professional prototype, you will have the opportunity to truly thrive. By developing a working model of your newest product offerings, you can keep up with the competition, stay ahead of the curve, build buzz for your business, and expand your client base.  As you're able to introduce your concepts to the market faster and receive more immediate feedback through the PCB prototype assembly process, you will find that your business will only continue to improve.

An idea is only valuable when it can be shared with the world. Are you ready to take your concepts the next level by working with a contract manufacturer for PCB prototype assembly?

 

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Topics: contract electronics manufacturer, electronic design and manufacture, pcb prototype assembly

5 Reasons Your Company Needs A Contract Electronics Manufacturer

Posted by Nick Pelkey on Thu, Aug 01, 2013 @ 07:00 AM


In this economy, numerous small and medium sized businesses (SMBs) arecontract electronics manufacturerlooking for ways to scale back their costs and increase their profit margins. Unfortunately, this means that some electronics companies are questioning whether or not they really need the help of a contract electronic assembly. The problem is that, with limited resources, many businesses are unable to efficiently keep up with consumer demands without the help of a third party. In the end, these particular SMBs may realize (too late) that they actually hurt their sales by not hiring an electronic manufacturing company. Here's a closer look at the top 5 reasons why such a partnership is so important. 

1. Streamline your design processes

In many instances, the design of your electronic devices is actually the most complex, challenging, and time-consuming portion of the manufacturing process. Your team of designers and engineers must carefully work to create a product that will meet the needs of your consumers, be appealing to the market, and operate quickly and efficiently for maximum customer experience. After many hours of slaving away over the schematics, however, your team may actually be too close to the project to notice critical design flaws, errors, or to be able to overcome roadblocks. In these instances, the partnership of a contract electronic assembly and electronic design services is of the utmost importance. Here, a group of skilled and experienced individuals will be able to intervene and ensure that the product design is completed with speed and precision so as to keep your costs at a minimum.

2. Manufacture devices with the latest and greatest technology

Most SMBs lack the funding to keep up with the major league electronics companies when it comes to manufacturing technology. With today's electronics devices growing smaller, lighter, and increasingly complex, though, this is becoming a very big problem. You cannot expect older machinery or assembly line workers to keep up with how quickly and accurately state-of-the-art robotic arms are able to operate. In order to avoid being left in the dust, it is wise for smaller businesses to turn to a contract electronics manufacturer who can supply cutting edge manufacturing technology and provide a competitive edge.

3. Take advantage of deals on high-quality parts

The cost to produce your electronic devices and the prices that you must charge your customers are all impacted by how much money you are required to invest in parts. Unfortunately, suppliers often mark up their prices when working with companies with whom they have not developed a lasting partnership. For smaller businesses, it can take a lot of time and cash to build up such a relationship. The good news is that a contract electronic manufacturing company will be able to do all of the heavy lifting for you. By working with a third party, you can take advantage of the relationships that they have established and enjoy a reduction the the cost of parts without ever being forced to sacrifice quality.

4. Quickly detect and correct problems

If there is a fundamental problem with the design of your device, or if something goes wrongassembly manufacturing during the manufacturing process, how long would it be before you noticed? Would it be after hundreds of faulty devices were produced, or worse - after the product had been shipped to the end-users? When you work with a third party assembly manufacturing service, your devices will be regularly checked for flaws to ensure that your money will only be spend on the production of high quality and fully functional devices. Any problems will be promptly addressed to ensure that your orders are completed quickly.

5. Get faulty devices repaired and returned to customers faster

Why shoulder the burden of troubleshooting and repairing/replacing faulty equipment yourself? With the right partner, you can cut down warranty costs and get working products back to your clients quicker than ever before.

Are you ready to partner with a professional contract electronic assembly company?

 

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Topics: electronic manufacturing company, contract electronics manufacturer, contract electronic manufacturing, assembly manufacturing, electronic design services

Should Your Business Be Using A Contract Manufacturing Company?

Posted by Adam Washburn on Fri, Jul 19, 2013 @ 07:00 AM


Are you wondering whether or not your electronics business would benefit from a partnership with a contract manufacturing company? Although every company is different and has its own needs, there are certain factors that make it very obvious when an operation is in need of a little outside help. To help you make the best decision for your business, here are the top six signs that you should hire a contract electronics manufacturer.

1. You feel that your product design process could be streamlinedcontract electronic manufacturing

Time is money, so when it starts taking too long for your designers or project engineers to come up with a simple strategy for your electronics devices, it's time to ask for some help from a contract manufacturing company. This isn't to say that your current team is incapable of the task at hand, but rather, that they could benefit from a bit of outside perspective. After spending hours pouring over plans and schematics, your staff may simply be too burned out to notice that there could be a simpler, more efficient way of creating your products so as to save the entire business money. By working with engineers from a third party, your team will develop even more experience and may eventually only need help on a decreased consultation basis. Regardless, it's always good to have another set of eyes on each project.

2. You struggle to produce large product orders

Although your goal is to grow your business, you may be "stuck" if you don't have the manpower or machinery necessary to actually fulfill large purchase orders from major clients. In this case, you won't be able to meet your objectives until you have the assistance of a contract manufacturing company with the ability to turn out higher volumes of your electronic devices. 

3. It is growing increasingly difficult for you to manufacture small, complex devices

As technology advances, it continues to become smaller, lighter, and more compact. Unfortunately, this means that minuscule and extremely complex components must be manipulated during the assembly process. If you're relying on human labor, or dated and clumsy machinery to put your devices together, you could be in trouble. In this case, it would be to your benefit to work with a third party manufacturer who could enable you to take advantage of advanced production technologies and robotics for assembly.contract manufacturing company

4. You're throwing away too much money on correcting design or production problems

There's nothing worse than spending the time and money on producing a batch of faulty electronics. This often happens when smaller companies feel too rushed to complete an order and lack the manpower to keep an eye on what's going on. Now you must go back and determine where in the design or manufacture process something went wrong and make the necessary corrections. When you've got a professional contract manufacturing partner on your side, however, you can rest assured that your products will be regularly and systematically tested for flaws so that they are detected and corrected early.

5. Your cost to purchase quality parts is too high

If you're spending too much money on parts, it's impossible for you to sell your products at a competitive price point. Purchasing cheap, bootlegged parts from overseas, however, creates even bigger problems for your reputation. So what's the answer? A seasoned contract manufacturing company will have established strong relationships with suppliers, meaning that you can enjoy quality parts for less of a cost. 

6. You require assistance for troubleshooting and repairing equipment

When a customer sends a product back, are you able to quickly pinpoint the problem and fix it? If this is too time-consuming for your team, you should consider working with a third party company to speed up the process. Not only will this cut your costs, but it will keep your customers happier.


So what's the verdict? Should you be using a contract manufacturing company?

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Topics: contract electronics manufacturer, contract manufacturing company, advanced production technologies

4 Reasons To Use A Contract Electronics Manufacturer

Posted by Adam Washburn on Thu, Jun 27, 2013 @ 07:00 AM

Due to the fast-paced nature of this world, it's no surprise that the electronics industry is as competitive as it is. Electronics companies are constantly pushed to reach beyond their limitations to create devices that are more compact and more advanced, while still keeping prices low. The expenses involved with creating new products, however, can make it very difficult to keep customer costs down or to make much of a profit. It is for these reasons that a growing number of companies are seeking out help from outsource vendors. But is this the best solution for you? If you're not certain, here are four key reasons that you should seriously consider working with a contract electronics manufacturer.contract electronics manufacturer

1. Gain New Insights

Although there is no doubt in your mind that your team is highly knowledgable and good at what they do, you should never convince yourself that you or your staff have nothing left to learn.Technology is constantly evolving, and new ideas and methods are continuously being developed in order to streamline the process of designing and building better electronics. A contract electronics manufacturer can bring these new concepts to the table, opening your eyes to a world of new possibilities. Your contract partner may be able to point out ways to adjust your product designs in such a way that production costs will be reduced, or your device will run smoother, and with a reduced likelihood for malfunctions or other issues. Additionally, an electronic contract manufacturer can help you to work out problems and kinks that your team has been struggling to resolve, so that you can keep your business moving forward and making money.

2. Take Advantage of the Most Advanced Technology

For the largest enterprises, it may not be as difficult to spend the money on advanced technological upgrades every year or two. For smaller and medium sized business ventures, on the other hand, this may not be possible.  When your company's cash flow is tied up or somewhat restricted, it can be impossible for you to make the investment in the latest and greatest manufacturing machinery which, in turn, makes it very hard for you to keep up with the competition. A contract electronics manufacturer can "level the playing field" by offering your business access to more advanced technologies throughout the production of your devices. Robotic arms can be utilized to manipulate even the smallest parts with care and precision, so that human-error can be removed from the equation. Fast, accurate machinery will speed up the product assembly process without ever detracting from the operability of your electronics, so that you can stop wasting money on time and faulty equipment.
contract electronic manufacturer
3. Improve Customer Satisfaction

By working with a contract electronics manufacturer, you can improve the quality of your products and ensure that your customers will be happier with their devices. This is not only due to the fact that the machinery and equipment used to manufacture these devices is so precise and advanced, but because the best parts are used, and all products are tested for quality. A good, American-based contract partner will never utilize bootlegged  parts during the manufacture process, and will have a solid system in place for verifying product functionality.

4. Broaden Your Horizons

From start to finish, a contract electronics manufacturer can speed up your processes while improving the design and production of your devices. Because of this, your business will become more efficient and organized, freeing up the time for you and your team to "dream big" and develop new, more exciting and technologically advanced products to share with your customers. At long last, you will have the time, technology, and financial resources available to become the industry leader that you always wanted to be.

Stop holding yourself back, and start finding out how working with a contract electronics manufacturer can transform your business into something bigger and better than ever before.

Are you ready to get started?

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Topics: contract electronics manufacturer, electronic contract manufacturer, manufacturing machinery

Quality Begins With Contract Electronics Manufacturer

Posted by Laura Austin on Thu, May 23, 2013 @ 07:00 AM

Just like with all of your products that are assembled and shipped off to your clients, you want every single piece of component and part of your designs to be associated with quality. Who doesn't want to have the best of the best when it comes to their manufactured parts? Your clients trust that you're providing the best service to them, so why not expect the same kind of service and top notch quality in parts when it comes to your contract electronics manufacturer?

It doesn't matter if the parts are going to be sold commercially, to factories, to other businesses, or wherever they're going, everyone wants to be assured that the electronicscontract-electronics-manufacturing they're using are only the greatest quality that money can buy. That is why so much testing, designing, research and development goes into electronics, because the expectations are so high. Unfortunately, businesses who contract out to manufacturers can run the risk of working with lesser quality manufacturing that can be a big risk--including losing out on thousands of dollars and all of those man hours to create your product.

So, how do you spot the best quality contract electronics manufacturers? Easy, just check out these following signs.

Sourced In The USA

A majority of contract electronics manufacturer companies that started out in the United States eventually took most of their operations overseas, mostly to cut down on costs and provide a better deal for their clients. While this worked for several years, things have changed recently and manufacturing services overseas isn't the same anymore. There are much higher risks of dealing with faulty and counterfeit parts in your electronics assembly if it is outsourced to other countries, such as arcing or short circuiting--or something even worse.

One way to avoid such problems is relying on a manufacturer that sources most, if not all of their parts from the United States. Not only that, but another great sign of excellence is if they also keep a large chunk of their workforce in the U.S. as well.

Great Consultation

When you start working with a contract electronics manufacturer, are they keeping in contact with you throughout the different processes? If you've experienced manufacturers that suddenly lose contact and never speak to you throughout the design, pc board assembly and testing overseas-manufacturingphases, then you may want to find someone who does care about keeping open communication with you.

You should confidently know where your parts are coming from, on top of how they're being created and treated. Also, should anything go wrong during the assembly process, you should know immediately when it comes instead of much later on and have to deal with potentially bad electronics. Communication between you and the manufacturer must be a two-way street.

Beautifully Manufactured Products

It's not often you hear an assembled electronic component is "beautiful" or "impeccable," but shouldn't that be expected of your own products when they're manufactured by a electronics contract manufacturer? While it may seem like too lofty of a goal, you should always expect excellent--and get those sort of results--when it comes to your project. You've already put in a lot of time to design the particular piece, on top of marketing it and building up a client base. Now, the manufacturer needs to reflect that same hard work in their own assembly.

This doesn't mean that all manufacturers are going to produce a low quality product no matter what. Quite the opposite, in fact. Contract electronics manufacturers are in the business of making your products the best quality there is, which means providing all of things mentioned above and more. Don't settle for anything less and you will always have the best quality there is.

Topics: contract electronics manufacturer, contract manufacturing, contract electronic manufacturing services, contract electronics design