Contract Electronics Manufacturing and PCB Assembly Blog

The Best Engineering Design Services Look Forward

Posted by Matthew Turpin on Wed, Mar 18, 2015 @ 06:00 AM

contact_electronics_manufacturingIf you're still working with an electronics design and assembly service that treats designs as "fire and forget," you're missing out on many of the biggest advantages to modern electronics design partners.  The top electronics partners today do far more than simply churn out products based on schematics.

Sure, a decade or two ago it was good enough to fire off designs to a manufacturer in China and wait for them to start shipping product.  Today, with the market so competitive, you need every possible edge to make a product that's popular and profitable.

The best electronics design services now have a dedicated future focus to their work, looking to save you money throughout the product's life cycle while improving its overall reliability.  They can pre-plan for many contingencies, as well as preparing you for challenges to come.

Four Ways Electronics Engineering Services Provide Long-Term Value

1 - Predictive Testing

Beyond simply stress-testing devices, the testing services provided by modern electronics partners can be used to pre-plan for much of your post-sale support.  The likely failure rates on each component or part can be calculated, allowing you to pre-produce sufficient replacements in the same run as the device itself.

This greatly reduces costs associated with post-sale support, and especially helps prevent the need to fire up the lines again to produce spare parts.

2 - Integrated Software Design And Support

Few electronics manufacturers offer integrated software services, but those who do know that it can vastly improve the quality of the final device.  Software can be built to match the exact components and PCBs being produced, without the need to outsource software design to a third party that's unfamiliar with the hardware.

In most end-user devices, good software is at least as important as good hardware.  Integrated software services ensure every device functions at peak capacity, as well as making patches and upgrades easier as time goes on.

3 - Employment Planning and SchedulingContract_Electronics_Assembly

The workforce involved in an electronics project will ebb and flow as the project continues, especially when post-sale support is factored in.  A good electronics manufacturer will know the process well enough to plan ahead for who you will need, and when, to ensure there are no manpower-related delays.

Likewise, with proper planning, there's also no need to keep workers waiting around "just in case."  Reducing your payables turns straight into greater profits on the electronics produced.

4 - Informed Customer Support

Many don't realize this, but an increasing number of manufacturers are now providing end-user support directly via virtualized call services.  After all, who would be in a better position to put together great documentation on the device than the people who designed and manufactured it?

Your product can be backed up with post-sale staff who are fully informed and ready to assist customers with great service.

Additionally, thanks to the parts pre-production, actual repair services are an option.  Far too many businesses -especially those with overseas production- waste far too much money sending out entire devices as replacement.  You can save significantly on warranty support by only paying to replace components rather than complete units.

Get More From Your Engineering Design Partner

Going with a "fire and forget" electronics manufacturer might save a little money in the short term, but you're likely to find a lot of long-term hurdles you hadn't expected.  Partnering with a high-quality domestic manufacturer will bring far greater value and ROI across the lifespan of your product, as well as improving your customer satisfaction rates.

Contact ZenTech today to learn more about how modern domestic manufacturing makes better products.

Electronic Interconnect Cabling Whitepaper from Zentech

Topics: design and manufacture services, design manufacturing

Electronic Design And Manufacture, What Services Are Involved?

Posted by Matthew Turpin on Wed, Nov 13, 2013 @ 07:00 AM

Could making the decision to contract with an electronic design and manufacture company helpElectronic Design And Manufacture improve your business? Although you may think that you have all of your bases covered, you might be surprised to learn what a third party agency could do for you. Regardless of whether you are in need of complete design and build services, or if you just need a little assistance in fine tuning your processes, you could benefit significantly from a partnership with a contract manufacturer. Here's a quick guide to what you can expect from both the design and manufacture side of working with a third party contractor.

Design Services 

A truly qualified electronic design and manufacture contractor can provide you with numerous solutions throughout the design process, such as:

  • Prototyping - If you have an idea for a device, it can be created - as long as you have the right resources at your fingertips. The design services provided by your contract manufacturer can help to bring your prototype to life, quickly and efficiently. The fast-turnaround will enable you to familiarize yourself with your device, so that you can explain and present it to your prospect clients for future orders. And careful, detailed planning ensures that your product will operate without a hitch.

  • Review - Your business may employ a skilled set of designers and engineers, but that doesn't mean that you couldn't benefit from the insight of a professional electronic design and manufacture service. These individuals have years of industry experience, enabling them to quickly spot any flaws in your design schematics, or areas that could be improved. Ultimately, this could result in more compact, affordable boards, and a faster, more efficient device.

  • Reworking - In some cases, your team may be stuck on a problem with one of your boards. For whatever reason, the device is not functioning as well as it should, or is faulting. Whether your engineers are unable to determine the source of the glitch, or are simply struggling to come up with a solution to the problem, third party designers can provide a fresh set of eyes to examine the underlying issue from another angle. With this input, you can rework your designs much faster. 

Manufacturing Services

It's very important to look for a contract manufacturer who can turn your designs into a reality with skill, speed, and precision. Your contract manufacture should be able to offer:

  • Skillful assembly production - A reliable electronic design and manufacture company will have a comprehensive understanding of the demands of systems assembly. Your contract manufacturer should have the ability to provide you with a customized solution that may include services like configure/build to order, assembly at the chassis, cage, or rack level, custom cabling, documentation, etc. All of this should be handled in direct compliance with industry standards. Electronic Design

  • Advanced machinery - Choose a manufacturer who makes use of the latest technologies throughout the systems assembly process. For complex yet very compact devices, the use of robotic arms may be necessary. 

  • Thorough product testing - In order to avoid losses and damage to your business's reputation, your contract manufacturer should take care to provide ICT and functional testing services for absolutely everything that it constructs for you. This will alert your manufacturing partner to any problems, early on, preventing the issue or error from being mass produced. This also ensures that your customers will only receive the highest quality products from you.

  • Troubleshoot and repair - Beyond manufacturing, your third party contractor should stand behind its electronic design and manufacture services to the point where it offers troubleshooting and repair for the devices that it produces. By taking the time to systematically seek out the underlying issue at its source, your partner company can help you to repair your boards without being forced to replace the unit entirely. This helps your business to save significantly on time and money.

Which electronic design and manufacture services could your business use? 

Selecting an Electronics  Manufacturing Services Provider? Ask the RIGHT Questions>>

Topics: electronic design and manufacture, electronic design, design and manufacture services

PCB Design And Manufacture: Concept to Construction

Posted by Laura Austin on Tue, Mar 26, 2013 @ 07:00 AM

You have a lot of choices in the world today when you're looking for a company to handle your PCB design and manufacture. It's easier than ever, in fact, to bring a new electronic product to market, with the right electronics design and production firm as your partner.But, that's the thing: design AND production. Many of the more inexpensive manufacturers in the world only offer pure manufacturing services. That is to say, they will take the exact design you hand them and do their best to produce items exactly to spec, no more and no less. And, unfortunately, sometimes it can be quite a bit less, as even major manufacturers have had significant setbacks due to errors in overseas production.PCB-design-and-manufactureIf there's an error in your initial design, you won't know about it until much later. If they get your design wrong, it can be even more disastrous.However, if you choose a PCB design and manufacture firm that offers full end-to-end support for your electronics manufacturing needs, you may be paying a little more up-front... but it will pay off in time saved, stress prevented and, very often, a simply better product.

The Benefits of End-To-End PCB Design and Manufacture

With the right electronics partner, rather than having a process that's mostly out of your control, you can feel sure that your product is getting the best treatment at every step along the way.Consider:

  • Design refinement: Electronic specifications are easy enough to produce, but the equipment being used in their manufacturing is still a major issue. Modern production facilities can often create a product which is simpler, with fewer components, which makes it both cheaper and more reliable. Re-engineering it beforehand will pay big benefits down the line.

  • Pre- and Inter-Production testing: As we've discussed, errors along the production process can turn out to be disastrously expensive for your company. Robust electronics repair services and testing services mean that both before and during production, your units will be checked to ensure they're fit for release. You will receive plenty of warning if something has gone awry.

  • Standards alignment: Most countries in this world have regulations over the electronic devices released there, including elements like electro-magnetic shielding. As part of a full package of PCB design and manufacture services, you can ensure that your device is green enough for release, and complies with all legal requirements in your business territories.

  • Full systems assembly: Are you only manufacturing circuit cards, or does your PCB need to bePCB-design-services integrated into a larger device? With a single-source electronics manufacturing solution, you don't have to set up costly supply pipelines moving pieces from place to place. All your system assembly needs can be handled in one place.

  • Supply chain management: If you are having to move pieces from place to place, how reliable is your supply chain? Do you know for a fact you don't have counterfeit parts creeping into your products? A manufacturing service that knows its own supply chain can help ensure nothing but genuine and reliable components go into your product.

  • Post-sale support: This is one of the big benefits of using a domestic manufacturer. You can receive fulfillment services for tech support, repair, and replacement from your PCB manufacturing facility, if you pick the right one. Plus, it gives you a practical reason to believe they will honestly do the best possible job, if they're handling their own product support.

In short, when you're looking to hire PCB design and manufacture services, it really is worth it to pay a bit extra for quality services above and beyond the norm. Now is not the time to be bringing dodgy products to market. The public is demanding quality home electronics, and the best way to deliver them is by using a quality electronics assembly firm.

Topics: pcb design, PCB Design And Manufacture, PCB design services, design and manufacture services, PCB manufacturing