Contract Electronics Manufacturing and PCB Assembly Blog

8 Things To Look For In An Electronics Manufacturing Service

Posted by Matthew Turpin on Thu, Feb 19, 2015 @ 06:00 PM

Electronics-Design1Are you looking for a superior electronics manufacturing service to contract with in the new year? If so, you're probably already well aware that there are numerous businesses that offer design and manufacturing services for you to choose from. Being able to differentiate between the best manufacturers and those that are sub-par, though, can initially seem tricky. If you're not exactly sure what it is that you should be looking for, you may not even know where to begin in narrowing down your options. In order to help you make the best and most educated decision possible, we've put together these eight factors that you should insist upon before hiring an electronics manufacturing service.    

1. Industry experience  

First and foremost, it is always in your best interest to hire a contract manufacturing company that has an extensive history in the electronics industry. Those businesses that are well-established can be counted upon to provide high quality work, and will take pride in each board that they design and produce. Don't hesitate to ask your prospective manufacturer about how long they have been in business, and what their criteria is for hiring employees.  

2. Design capabilities  

In addition to providing customers with an electronics manufacturing service, your outsource partner should also have the ability to help you throughout your design processes. Whether you are starting completely from scratch, or simply need a fresh set of eyes to review your current specs, the best manufacturing companies can help you to streamline your plans and make them as efficient and effective as possible.  

3. Advanced technologies  

What type of tools, machinery, and equipment does your prospective electronics manufacturing service utilize? It's in your best interest to choose to give your business to a company that takes advantage of all of the latest technologies to ensure that your products can be developed in such a way that they remain highly competitive in the marketplace.  

4. Industry compliance  

Never work with a contract manufacturing company that does not adhere to the most current industry standards. In addition to complying with various industry rules and regulations for design and manufacture, your partner company should be willing to comply with your specific standards for production.  

5. Environmentally responsible  

The best electronics manufacturing service providers will always take the environment into consideration. Make sure that your prospective manufacturer is Restriction of Hazardous Substances (RoHS) compliant and can help you convert any of your board's specific designs to an RoHS compliant plan. Not only will this protect our earth, but it will also improve your image with your customers.  

6. Product testing  electronics industry

Your contract manufacturing service should never be satisfied with simply producing a batch order of PC boards. Testing should always be completed to ensure that each unit produced is up to par, and is highly functional and performs as expected. Testing the products for any design flaws or issues can help you to analyze trends and catch major production errors without causing you to waste an excessive amount of time or money.  

7. Supply chain management  

Not all supply chain solutions will work for all electronics companies. Because of this, your contract manufacturer should have sourcing agreements for components and commodities from all around the globe, and be willing to meet your needs pertaining to contract requirements, preferred vendors, sourcing restrictions, etc.   

8. Fulfillment Services  

It's never a good idea to choose an electronics manufacturing service that does not take care of your needs post-production. A great company will offer fulfillment services including troubleshooting any faulty PC boards and making the necessary repairs before returning them from their depot. In the end, this will save you a lot of time and money on labor or on warranty replacement units.    

Get the very most out of your electronics manufacturing service in 2014. By insisting on this set of criteria, you can easily pick out the best from the rest.

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Topics: Electronics Manufacturing Services Industry, electronics manufacturing service

8 Things to Look for in an Electronics Manufacturing Service

Posted by Matthew Turpin on Thu, Feb 19, 2015 @ 07:00 AM

electronics repair serviceAre you looking for a superior electronics manufacturing service to contract with in the new year? If so, you're probably already well aware that there are numerous businesses that offer design and manufacturing services for you to choose from. Being able to differentiate between the best manufacturers and those that are sub-par, though, can initially seem tricky. If you're not exactly sure what it is that you should be looking for, you may not even know where to begin in narrowing down your options. In order to help you make the best and most educated decision possible, we've put together these eight factors that you should insist upon before hiring an electronics manufacturing service.    

1. Industry experience  

First and foremost, it is always in your best interest to hire a contract manufacturing company that has an extensive history in the electronics industry. Those businesses that are well-established can be counted upon to provide high quality work, and will take pride in each board that they design and produce. Don't hesitate to ask your prospective manufacturer about how long they have been in business, and what their criteria is for hiring employees.  

2. Design capabilities  

In addition to providing customers with an electronics manufacturing service, your outsource partner should also have the ability to help you throughout your design processes. Whether you are starting completely from scratch, or simply need a fresh set of eyes to review your current specs, the best manufacturing companies can help you to streamline your plans and make them as efficient and effective as possible.  

3. Advanced technologies  

What type of tools, machinery, and equipment does your prospective electronics manufacturing service utilize? It's in your best interest to choose to give your business to a company that takes advantage of all of the latest technologies to ensure that your products can be developed in such a way that they remain highly competitive in the marketplace.  

4. Industry compliance  

Never work with a contract manufacturing company that does not adhere to the most current industry standards. In addition to complying with various industry rules and regulations for design and manufacture, your partner company should be willing to comply with your specific standards for production.  

5. Environmentally responsible  

The best electronics manufacturing service providers will always take the environment into consideration. Make sure that your prospective manufacturer is Restriction of Hazardous Substances (RoHS) compliant and can help you convert any of your board's specific designs to an RoHS compliant plan. Not only will this protect our earth, but it will also improve your image with your customers.  

6. Product testing  electronics industry

Your contract manufacturing service should never be satisfied with simply producing a batch order of PC boards. Testing should always be completed to ensure that each unit produced is up to par, and is highly functional and performs as expected. Testing the products for any design flaws or issues can help you to analyze trends and catch major production errors without causing you to waste an excessive amount of time or money.  

7. Supply chain management  

Not all supply chain solutions will work for all electronics companies. Because of this, your contract manufacturer should have sourcing agreements for components and commodities from all around the globe, and be willing to meet your needs pertaining to contract requirements, preferred vendors, sourcing restrictions, etc.   

8. Fulfillment Services  

It's never a good idea to choose an electronics manufacturing service that does not take care of your needs post-production. A great company will offer fulfillment services including troubleshooting any faulty PC boards and making the necessary repairs before returning them from their depot. In the end, this will save you a lot of time and money on labor or on warranty replacement units.    

Get the very most out of your electronics manufacturing service in 2014. By insisting on this set of criteria, you can easily pick out the best from the rest.

Electronic Interconnect Cabling Whitepaper from Zentech

Topics: assembly manufacturing, American based product assembly, electronics manufacturing service

5 Things An Electronics Manufacturing Service Can Do For You

Posted by Matthew Turpin on Wed, Mar 12, 2014 @ 07:00 AM

Whenever a year comes to an end, it's a time for business owners to pause and reflect on whatpcb repair services has, and what has not, been working for their companies throughout the course of the past 12 months. For many small to mid-sized electronics businesses, though, it may be easy to pinpoint problems, but not as easy to find solutions. You may be aware that your equipment is out-dated or that you're spending too much on supplies and warranty replacements, but you're not sure where the answer lays. Fortunately, a stellar electronics manufacturing service can provide you with all of the help that you've been looking for. With the new year now upon us, there's no better time than now to partner with a reliable contract manufacturer. Here's a look at 5 key things that an electronics manufacturing service can do for you.


1. Improve the efficiency of board designs

Are your PC boards being designed as efficiently as they can possibly be? Although your designers and engineers may be experienced in the industry, there are instances in which being too close to one's work can actually hinder their ability to spot flaws. Bringing in a new set of eyes that are specifically trained to look for ways to improve on new and existing designs can make a huge difference. By cutting down on the amount of system components requires, you can save money. You may also discover ways to allow your boards to operate faster, more efficiently, and more effectively.

2. Streamline your production processes

The actual production process can be tricky for smaller electronics companies. Without the most advanced machinery, you could become bogged down with larger orders that simply take too long to manufacture. Older equipment can also yield costly errors that require a great deal of time and effort to correct. And without automation, many of your processes could require too much time and man power. By working with an electronics manufacturing service, you can take advantage of the latest equipment so that you can produce your boards faster, without investing the capitol in the actual machinery. 

3. Connect you with the best suppliers

As a "little fish", you may struggle to build strong relationships with great suppliers - especially if your business is relatively new. An established electronics manufacturing service, on the other hand, will have been in the industry for years, meaning that they will have connections to reliable, honest, American suppliers. Not only will this improve the quality of your boards, but your contract manufacturer will also be able to get better deals, meaning that it can also help to reduce your costs for parts.

4. Grow your client basecontract electronics manufacturing

As a business, it is your goal to continuously grow your client base by maintaining current customers while gaining new ones. Unless you are able to keep up with consumer demand and produce high quality boards, though, this can prove to be impossible. A contract manufacturer can help to shoulder the burden of manufacturing, ensuring that your products are developed on schedule, without ever sacrificing quality. This will help you to be able to produce more boards, allowing to you keep orders coming in from your present clients while still being able to take on new work.


5. Cut back your costs

We've already discussed how working with an electronics manufacturing service can help to reduce your costs for parts, but a great third-party manufacturer can also help you to cut back on your warranty replacement costs. In the event that something goes wrong with a board, many smaller companies don't have the resources to repair the issue. This means throwing away money on a replacement. To save money, allow a contract manufacturer to troubleshoot for the problem and repair it quickly and affordably.


Make 2014 your best year yet. By partnering with a contract electronics manufacturing service, you can accomplish your goals. 

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Topics: contract electronic manufacturing, Contract Electronic Assembly, electronics manufacturing service

8 Things to Look for in an Electronics Manufacturing Service

Posted by Matthew Turpin on Wed, Feb 12, 2014 @ 07:00 AM

Are you looking for a superior electronics manufacturing service to contract with in the new year?Contract Electronic Assembly If so, you're probably already well aware that there are numerous businesses that offer design and manufacturing services for you to choose from. Being able to differentiate between the best manufacturers and those that are sub-par, though, can initially seem tricky. If you're not exactly sure what it is that you should be looking for, you may not even know where to begin in narrowing down your options. In order to help you make the best and most educated decision possible, we've put together these eight factors that you should insist upon before hiring an electronics manufacturing service.    

1. Industry experience   First and foremost, it is always in your best interest to hire a contract manufacturing company that has an extensive history in the electronics industry. Those businesses that are well-established can be counted upon to provide high quality work, and will take pride in each board that they design and produce. Don't hesitate to ask your prospective manufacturer about how long they have been in business, and what their criteria is for hiring employees.  

2. Design capabilities   In addition to providing customers with an electronics manufacturing service, your outsource partner should also have the ability to help you throughout your design processes. Whether you are starting completely from scratch, or simply need a fresh set of eyes to review your current specs, the best manufacturing companies can help you to streamline your plans and make them as efficient and effective as possible.  

3. Advanced technologies   What type of tools, machinery, and equipment does your prospective electronics manufacturing service utilize? It's in your best interest to choose to give your business to a company that takes advantage of all of the latest technologies to ensure that your products can be developed in such a way that they remain highly competitive in the marketplace.  

4. Industry compliance   Never work with a contract manufacturing company that does not adhere to the most current industry standards. In addition to complying with various industry rules and regulations for design and manufacture, your partner company should be willing to comply with your specific standards for production.  

5. Environmentally responsible   The best electronics manufacturing service providers will always take the environment into consideration. Make sure that your prospective manufacturer is Restriction of Hazardous Substances (RoHS) compliant and can help you convert any of your board's specific designs to an RoHS compliant plan. Not only will this protect our earth, but it will also improve your image with your customers.   assembly solutions

6. Product testing   Your contract manufacturing service should never be satisfied with simply producing a batch order of PC boards. Testing should always be completed to ensure that each unit produced is up to par, and is highly functional and performs as expected. Testing the products for any design flaws or issues can help you to analyze trends and catch major production errors without causing you to waste an excessive amount of time or money.  

7. Supply chain management   Not all supply chain solutions will work for all electronics companies. Because of this, your contract manufacturer should have sourcing agreements for components and commodities from all around the globe, and be willing to meet your needs pertaining to contract requirements, preferred vendors, sourcing restrictions, etc.   

8. Fulfillment Services   It's never a good idea to choose an electronics manufacturing service that does not take care of your needs post-production. A great company will offer fulfillment services including troubleshooting any faulty PC boards and making the necessary repairs before returning them from their depot. In the end, this will save you a lot of time and money on labor or on warranty replacement units.    

Get the very most out of your electronics manufacturing service in 2014. By insisting on this set of criteria, you can easily pick out the best from the rest.

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Topics: contract electronic manufacturing, Contract Electronic Assembly, electronics manufacturing service

American or Offshore: Choosing The Best Electronics Manufacturing Service

Posted by Matthew Turpin on Fri, Jan 24, 2014 @ 07:00 AM

Many small to mid-sized electronics companies require the help of a third party manufacturer, at contract electronic manufacturersone point or another. But while you certainly have a great deal of options when contracting with an electronics manufacturing service, it's very important to be aware that not all outsource vendors are created equally. So who should you choose to work with? Will an overseas manufacturer provide you with quality PC boards and services, or would you be better off by sticking with an American company?

Too many companies make the mistake of giving their business to the lowest bidder, but cost should not be the only factor. While an offshore electronics manufacturing service may be able to offer you what appears to be a great deal, you should be careful before making any final decisions. Generally speaking, an American-based company will be able to offer you better products and services that will save you money and stress in the long run. Here's a look at what to consider as you look to hire the best electronics manufacturing service.

Electronics Manufacturing Service Companies: American vs. Overseas

Cost  

When it comes to hiring an electronics manufacturing service, you get what you pay for. If an offshore company offers you a quote that seems too good to be true, it probably is. And while the initial cost to have your board manufactured may be lower than an established American company, you may find yourself spending more than you bargained for. Low quality parts, unskilled labor, and poor craftsmanship can lead to expensive warranty replacements, and if safety standards aren't adhered to, you could end up being fined or sued.  

Parts  

One of the biggest problems associated with hiring an overseas contract manufacturer is that many of the parts and components used to assembly PC boards are counterfeit. These units may not comply with American industry standards, or could cause the board to operate in a way that is not efficient or effective. Because American manufacturing is strictly regulated, you can rest assured that any board produced in the United States will be industry compliant and of the highest possible quality.  

Quality  electronics manufacturing service

One of the reasons that an overseas manufacturing service is able to keep their costs low is because they do not put an emphasis on quality control. As mentioned previously, counterfeit or low-grade components may be utilized in the construction of your products, and unskilled laborers without the proper education and training could be the ones who are attempting to assemble your complex boards. If you're hoping to remain competitive in the industry and offer your customers a superior product, it's important to work with an American contract manufacturer that employs only the most skilled professionals.  

Compliance  

Overseas manufacturing companies are often times not subject to the same rules, regulations, and standards as American businesses. This means that your products could be assembled in such a way that they are not industry compliant. This reduces the quality of the board, and can make them unsafe or completely unfit for use. Sticking with an American electronics manufacturing service will allow you to feel confident in the fact that your PC boards are being produced in a way that is up to the most current industry standards.  

Service  

A contract manufacturer that is based overseas will not be able to provide you with the same services as an American company. If something goes wrong with a board, for instance, it would be impractical and expensive to ship the unit overseas for troubleshooting. An American company with a direct ship repair and return depot is the most ideal option for keeping your costs low while keeping all of your customers satisfied with your products.

Don't make the mistake of contracting with a shoddy, offshore electronics manufacturing service. By finding a reputable American company, you can rest assured that you and your clients will be well taken care of. 

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Topics: assembly manufacturing, Contract Electronic Manufacturers, electronics manufacturing service

No Problem Too Big For Electronic Manufacturing Solutions

Posted by Matthew Turpin on Fri, Nov 15, 2013 @ 07:00 AM

Regardless of the specific industry, every business faces its own unique sets of problems and Electronic Manufacturing Solutionschallenges. For those in the technology sector, though, electronic manufacturing solutions can be found by contracting with a third party design and manufacturing company. No matter how big the issue may seem to you, a professional electronic manufacturing solutions provider can help you to overcome it and succeed. Here's a closer look at some of the most common problems in the electronics industry, and how they can be resolved.  

Problem #1: Design Troubles 

If you're having trouble with the development of design schematics for a particular product, or are stuck on a design flaw, you and your team could end up putting a lot of time and energy into looking for a workable solution. Unfortunately, time is money, and sometimes you may not have either. By bringing the expert designers and engineers in from a contract manufacturer, you will be able to resolve your issues much faster, and in a way that is as efficient and cost-effective as possible.

Problem #2: Time Crunch

What happens if a client is in need of project fulfillment in a hurry? Whether they are looking for plans, a working prototype, or a completed batch order, you may find yourself stressing about your ability to complete the job on time. In cases like these, reliable electronic manufacturing solutions companies can step in and save the day. By taking some of your work off of your hands, you can cater to all of your customer's needs without falling behind or missing a deadline.

Problem #3: Labor Shortage

In another scenario, you may find that for one reason or another, you do not have the manpower necessary to complete a job. Perhaps your company is just starting out and you don't have many employees, or maybe two of your top designers are away on vacation. In any case, you may find yourself in a position where you need a little outside help from electronic manufacturing solutions.

Problem #4: Inadequate Equipment

Don't have the right machinery, technology, or equipment that you need in order to make the best and most precise PC boards possible? Not a problem. The beauty of contracting with an electronic manufacturing solutions provider is that they remove the burden of purchasing and maintaining equipment from you. This means that you can take advantage of state-of-the-art manufacturing processes without spending the money.

Problem #5: Production Costs

When your production costs are too high, your whole business struggles. It can be difficult to find ways to lower these costs, too, when then makes it nearly impossible for your company to actually grow. Contract manufacturers can help you to save money in a multiple ways. First, evaluating your plans can help you to remove the amount of parts and components required to develop your products. In addition, warranty losses can be reduced by troubleshooting and repair.

Problem #6: Supplier Issueselectronics repair services

Smaller or newer electronics companies may find that they struggle to develop strong relationships with suppliers, and thus, do not receive the best quality or deals. Established electronic manufacturing solutions providers can help you to work past this issue, as they utilize fair, industry-compliant suppliers.

Problem #7: Faulty Equipment     

If something goes wrong with one of your products, you may not have the time or manpower required to address the underlying issue and correct it. Because of this, faulty devices may be thrown out and replaced by new ones. This, however, can be much more expensive than a simple repair. Find a contract manufacturer who can troubleshoot and fix boards in order to keep customers happy and to reduce your overall costs.

There's never any need for you to allow your problems to hold you back. When you make the decision to contract with an expert electronic manufacturing solutions partner, your business will be able to operate better than ever before.

Selecting an Electronics  Manufacturing Services Provider? Ask the RIGHT Questions>>

Topics: electronic manufacturing company, Electronic Manufacturing Solutions, electronics manufacturing service

Why Should Your Company Use An Electronics Manufacturing Service?

Posted by Adam Washburn on Tue, Jul 02, 2013 @ 07:00 AM

Whether you're struggling to efficiently produce your electronic devices in-house or are just starting your business and are seeking an electronics manufacturing service, your primary goal is to find a partner that will help you to generate high-quality products in a way that is fast and cost-effective. You know that this is important, but if you've got a business partner or superior who is questioning the need to contract with a third-party manufacturer, you must be able to justify the investment. In order to get what you need, here are the top five reasons for working with an American electronics manufacturing service.assembly solutions

1. Design Products with Fewer Bumps in the Road

Creating small, complex electronics can be extremely challenging, and your team of engineers my struggle from time to time with problems that take them all the way back to square one of the design process. Unfortunately, when your staff have spent too much time examining a project, it may become difficult for them to see a solution that is right under their noses. Because of this, it's wise to bring in a fresh set of eyes, who may be able to solve the problem more quickly. In this way, your business is able to keep moving forward, instead of getting stuck on bumps in the road or required to scratch a design completely and begin again. Ultimately, this can save a significant amount of man hours, money, and stress. 

2. Make Use of High Quality Machinery and Parts

Sure, your company may use good machinery in the creation of your products, but in order to stay competitive with other businesses, you've got to have the best. By working with an electronics manufacturing service, you can take advantage of the latest and greatest technologies without having to purchase it yourself. Assembly solutions, for example, can streamline the process of manipulating tiny parts and pieces, making the process faster and more accurate from start to finish. And by choosing to work with an American manufacturer, you can rest assured that all of the parts used in the construction of your devices will be of the highest quality. In fact, your service may actually have connections to suppliers who can offer better parts for less dough.

3. Produce Fewer Faulty Devices

When you're able to produce your devices with the highest quality parts and machinery, you won't be throwing out entire batches of electronics as a result of errors. With fewer faulty devices on your hands, you'll be able to increase your profit margins and get the most bang for your buck.

4. Get your Products to the Masses Fasterelectronic manufacturing services

Working with a professional electronics manufacturing service means that, from start to finish, your products will be designed, produced, tested, and shipped to end-users far faster than ever before. And the quicker you are able to get your devices to the masses, the faster you can start bringing in sales revenue and profiting. But faster doesn't mean reduced quality. Each of your devices will still be held to the highest standard so that you aren't hit with consumer complaints, warranty claims, or other related issues.

5. Scale Back on Your Spending

When you find a reputable electronics manufacturing service, you can spend less on product repairs. Broken or faulty equipment can be sent directly to your manufacturer for fast troubleshooting and fix-it jobs so that you don't have to lose money on warranty replacements. Additionally, you'll spend less time and money on shipping the faulty device to the manufacturer, waiting for it to be repaired, and having it shipped back to you before sending it to the customer. And after developing as solid relationship with your electronics manufacturing service, you may find that you begin to save money, as they are able to offer you discounted services for your loyalty.


Find out firsthand how an electronics manufacturing service could benefit your business. Are you ready to get started?

electronic manufacturing solutions

 

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Topics: assembly solutions, electronics manufacturing service, third-party manufacturer