It may seem like ancient history, but there was a time not so-very long ago when printed circuit boards were drilled with a simple drill press. An operator would repeat the process of manually moving the panel to the exact X and Y coordinates before pulling a lever and drilling an individual hole. Fast-forward to today and consider the fact that our modern PCBs often require more than 10,000 drill hits in all different sizes. Just imagine how long it would take an operator to complete one measly project using the old methods of drilling! Fortunately, the process has been simplified significantly throughout the years. Let's take a look at how our methods have evolved, and what drilling a PCB entails today.
As technology continues to evolve, so do the needs of your customers. Today's consumer market has higher expectations for electronic devices than ever before, demanding smaller, lighter, faster products for lower costs. Although some of the biggest electronics design and manufacturing companies may have the capitol and manpower to keep up with these customer needs, it may not be so easy for small to medium sized operations to do so. Fortunately, you don't have to throw in the towel and give up. Contract electronics manufacturing services help to level the playing field by offering phenomenal services at a reasonable price point that enables your business to grow and thrive. So what is it that makes a partnership with a contracted manufacturer such a wise investment? Here are three things that you can expect from your contract electronics manufacturing service:
1. Consultation Services
Regardless of where you are at in the design process, a professional contract electronics manufacturing service can provide valuable consultation services. Perhaps your company would prefer to keep designing and engineering in-house, while outsourcing only the production of your devices. It's still wise for you to keep the lines of communication open between yourself and your manufacturer. An expert outsource company will employ those who are highly knowledgable and who may be able to spot design flaws, inconsistencies, or areas that could be improve in order to maximize efficiency and customer satisfaction. By allowing your electronics manufacturing service to review your design schematics before production, they may be able to send the plans back to you for improvements that could end up saving your company a lot of money. On the flip side of things, a contract electronics manufacturing business can also be more "hands-on" throughout the design process. With highly complex electronics, you may need the help of your partner company to solve problems, or to design the device from scratch.
2. Advanced Manufacturing Technologies
With every year that passes, electronics are growing smaller and more complex, making them more difficult to manufacture. If your smaller electronics business is utilizing dated machinery or is putting devices together by hand, you could be struggling to keep up with marketing demands. In fact, these older processes could be costing you a lot of money, as so much time and labor is required, and more mistakes are likely to be made. Unfortunately, the purchase of newer machinery to constantly keep up with evolving technologies can be impossible for "underdog" companies. This is where contract electronics manufacturing services can help. By working with these types of companies, you can take advantage of the latest and greatest machinery, product assembly services, and robotics without having to purchase the equipment yourself. In this way, your products will be manufactured quicker and more precisely than ever before.
3. Quality Control
Of course, no product should ever hit the shelves or be available to consumers until after it has been carefully tested for quality. When you select an American-based and highly qualified contract electronics manufacturing service, you can rest assured that your devices will be checked for functionality and total precision. In addition to this, you will know that you can be proud of the devices that you are putting out in the world because your manufacturer will only utilize high quality parts for safety and operability.
Remember: You Get What You Pay For
If you're hoping to receive these three excellent services from your contract electronics manufacturing company, you must take care to invest your money wisely. Often, off-shore manufacturing services are very low cost, but that doesn't guarantee quality at all. Many of these companies are able to keep their price points low because they use boot-legged parts and shoddy craftsmanship. Selecting an American company with years of experience may initially cost a bit more, but customer satisfaction and the improvements to your sales revenue will pay you back in the long run.
Miniaturization, Nanotechnology and testing of micro-circuits are no easy task, they can take days to complete, which most manufacturing and assembly departments do not have, the cost overrun alone can dent into your company's strategy, which is why you need to modernize your manufacturing process, the only question is how.
The profitability of any product, and especially in the Electronics Industry, is highly dependent of the manufacturing process. As a manufacturer, one of your goals for your company is to reduce the production cost to as little as possible. Every venture has to be profitable, so no manner of unreasonable requirements could justify the need to continue with the process of a loss will be experienced according to the projections. There are various factors that can lead to the loss of efficiency in the production process. These are in the design, staff expertise, accessibility to resources and the assembly process.
For every single process put into your product by an electronics manufacturing company, there is a specialized part to make sure it works. Every circuit board and other electronics that go into bigger machines are all put together by parts that are included in every single part of the process, ensuring that everything works once it is completed and is in top notch shape for your client.
There is a world of electronic contract manufacturers out there, all fighting for your business. Thanks to the boom of the 90s and 00s, there is a true glut of options for firms who need to outsource their electronic manufacturing. However, as with all things in this world, they are far from equal.
In the world of contract electronics design, you can't rest on your laurels for much longer. For years, consumers were happy enough getting extremely inexpensive electronics that were, by and large, manufactured and often designed overseas at low rates.
As new technologies drive the world's economic engine to perform ever-faster, a business involved in contract electronics manufacturing assembly has to be able to adapt quickly to stay on top of the game. At the same time, consumer demand has been pushing for ever-cheaper gadgets which still add more features. Cheap and flexible manufacturing assembly solutions are a necessity.
When a consumer products firm starts looking into contract electronics manufacturing, chances are, they're doing it because they have to. They want to produce electronics and simply lack adequate facilities to do their own assembly in-house, so the choice to contract the work out is simple. The costs of establishing their own assembly facility would just be too great to justify.